What Is The Best System Scaffolding?

09 Dec.,2024

 

What Is The Best System Scaffolding?

What Is The Best System Scaffolding?

Posted on July 22, in Scaffolding

System scaffolding, also known as modular scaffolding, consists of horizontal and vertical structural components, referred to as standards and ledgers respectively, and pre-engineered joints and supports or transoms. 

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It often provides an advantage over other types of scaffolding because it&#;s safer, has a greater load capacity, can accommodate complex design structures and taller vertical heights, and is easier to assemble and store. 

There are several types of system scaffolding to choose from, so we&#;ll tell you more about each of them and why Scaffolding Solutions exclusively uses one type for all of our work. 

Selecting the Right System Scaffolding

System scaffolding is safe, reliable, versatile, and cost-effective. The design and manufacture of the system scaffolding must be strong, easily handled, and meet (or exceed) local and federal regulatory requirements to be considered safe for use. 

The materials used have to be durable, infallible, and adaptable to a variety of structures and industries. Finally, the system scaffolding needs to be inexpensive to transport, easy to install, and require minimal maintenance and storage space. 

Popular types of system scaffolding include Ringlock scaffolding, Cuplock scaffolding, Kwikstage scaffolding, and OCTO®. 

Ringlock Scaffolding

Ringlock scaffolding is a self-locking pipe scaffolding system developed in Germany by the LAYHER Company. It is manufactured with high-strength galvanized steel and utilizes a rosette-type connector that is rigid and versatile. 

Ringlock scaffolding is a good option, but the disadvantage of this type of scaffolding is the number of components (nuts and bolts) that must be maintained.

Cuplock Scaffolding

Cuplock scaffolding uses metal cups to lock beams and hold standards and ledgers together. It is lightweight, easily installed for small projects, and does not require fasteners and small parts that must be maintained. 

Cuplock scaffolding can also be a good choice, but the disadvantage of Cuplock is that the components are much heavier in weight and hard to handle.   Often the structure capacities are limited and cannot carry heavy loads that are sometimes required. 

Kwikstage Scaffolding

Kwikstage scaffolding is a pre-manufactured, modular scaffolding that can be attached or stacked together and disassembled quickly. It is flexible and can be installed on buildings with complex façade, and can be customized for various structures. 

As with the other types of system scaffolding we&#;ve covered so far, Kwikstage may be a good option. However, the disadvantage of Kwikstage scaffolding is that it is a lightweight design and not as durable as other options. 

OCTO® Scaffolding

OCTO® is a system that offers the longest bay length in the industry that provides unobstructed worker access, requires significantly fewer components to assemble, and includes a unique safety locking mechanism that tightens with use. It is superior to older, less customizable systems because it is stronger, safer, and more versatile. 

It can bear more weight safely and at higher heights and provide scaffolding solutions for complex custom dimensions with fewer pieces. 

Why Choose OCTO®?

The short answer is OCTO® is safer, more reliable, more versatile, and faster and easier to install resulting in cost savings. The long answer provides important insights into why OCTO® is preferred.

OCTO® is Safest

OCTO® is engineered to be more stable than other scaffolding options with leg loads of up to eight metric tons and higher height capability than other system scaffoldings. OCTO® meets and in many cases exceeds OSHA standards. 

The components are designed to be stronger and more easily handled, which is significant in reducing potential trip hazards and gaps. Components will not loosen through vibration or wear keeping workers safe and materials secure.

With GuardAid®, assembling OCTO® system scaffolding does not require the use of harnesses. The GuardAid® assembly tool conforms to OSHA work at height regulations and reduces the chance of fall from height. 

GuardAid® automatically braces the OCTO® scaffolding as it is erected to make the structure secure throughout its construction. The streamlined design with a flush working platform reduces trip hazards. 

OCTO® is the Most Reliable

OCTO® system scaffolding has been tried and tested in the industrial, aviation, and marine construction markets for over 100 years. The OCTO® joint design consists of parts connected by a tamper-resistant sleeve mechanism that meets weight loading requirements. 

Strength and stability are achieved using well-balanced lightweight components, connected vertically and horizontally with unique and patented connectors. OCTO® system scaffolding is held together with an infallible locking mechanism that gets tighter with use. 

OCTO® is the Most Versatile

Flexible design features allow for the perfect fit for each project. OCTO® system scaffolding can create a foundation for work around complex structures and help workers access challenging structures such as historic façades, radar towers, oil rig flare stacks, aircraft docks, and museum displays.

OCTO® scaffolding system&#;s versatile cup design and 360° joint connection create a stable work environment around a complicated building and is ideal for a variety of industries. 

Up to eight components can be attached into a single cup at the same level, allowing designers to create highly customized configurations. The unique 360-degree connections permit nearly limitless possibilities for a scaffolding formation. 

Moreover, OCTO® system scaffolding&#;s structure easily accommodates reconfiguration due to project changes making it versatile with regards to project, schedule, and budget.

OCTO® is Cost-Effective

The combination of OCTO® system scaffolding and GuardAid® allows for fewer, lighter components to be assembled. Therefore, OCTO® can be easily transported, efficiently installed, quickly dismantled, and easily stored with minimal space.

Fifty percent fewer components than competing scaffolding systems make OCTO® faster to erect and disassemble. Fewer pieces mean less weight and less cost to transport scaffolding components. Modular parts and the GuardAid® tool keep downtime to a minimum, a benefit to project schedule and budget.

Scaffolding Solutions Prefers OCTO®

Scaffolding Solutions is dedicated to worker safety, project completion, and exceptional solutions for system scaffolding using OCTO®. Scaffolding Solutions provides exceptional teams of designers and technicians highly trained in the safe installation and operation of the OCTO® system scaffolding. 

Scaffolding Solutions also provides a Risk Management team to review OSHA standards applicable to the worksite and OCTO® system scaffolding design. Scaffolding Solutions is intent on keeping workers safe and minimizing safety concerns and accidents that impede project completion. 

Scaffolding Solutions chooses OCTO® because it is safe, reliable, versatile, cost-effective, and the right solution for your project.

Taking advantage of the benefits of OCTO® system scaffolding and GuardAid® is as simple as clicking the link below. 

Learn More About Our System Scaffolding

Cuplock Scaffolding: The #1 Choice for Reliability, Safety & ...

Cuplock System Scaffold Complete Guide

What is Cuplock System

Scaffolding is a temporary structure used for construction support and framing. It is also called staging. Strong and sturdy are the most important for construction safety.

Cuplock Scaffolding is one type of scaffold. Compare to traditional tube and coupler type of scaffolding, cuplock is a modular scaffolding with systematic steel components and parts. The systematic cuplock parts are pre-engineered with node-locking devices welded. Cuplock standard with the welded fixed bottom cup. Allows 4 components(for example ledgers) to connect from four directions. The top cup of the standards covers the components in place. A hammer is the only tool used to make the node connection firmly fixed.

Features of Cuplock Scaffolding

Simple To Use 

Cuplock scaffolding parts are designed with specified sizes with welded node locking devices. Workers just need to make them connected and formed by a hammer. Very simple and easy to erect and disassemble.

Safety For Construction

Cuplock scaffolding is made of a 3.2mm scaffold in S355 steel grade. The high yield and tensile strength steel ensure cuplock scaffold material with high load capacity.

Fixed bottom cup are made from 5mm steel plates. Very strong to take all loads from cuplock ledgers, and braces.

Drop-forged top cups slide over to cover the cuplock ledger blades. Rotate the top cup to make the ledger blades covered safely and firmly.

Forged top cups can take all hits from hammers. Make the cuplock system stable without any moving and losing.

Easy to Handle

Cuplock scaffolds use high grade steel but less weight. Compare to traditional type 4 scaffolding pipes. It is lighter 20% lighter. Easy to handle in construction. Cuplock materials are packed in steel pallets. Easy to transit by forklift.

Save Time and Cost

Simple in erection, easy handling. Cuplock can short 30%-50% of time in scaffold construction.

The light weight makes the cuplock cheaper in cost too.

Hot dip galvanized finish gives the cuplock a longer life more than 10 years. Using cuplock scaffold save you cost in the short and long term.

Flexible Application 

Cuplock scaffolding system is able to form all shapes of scaffold and staging for construction which traditional scaffold is hard to arrange. With cuplock cantilever frames and brackets, cuplock scaffold is easy to support concrete slabs and beams beyond the main scaffold framing too.

In addition, using cuplok is easy to form any mobile scaffolding, staircase towers, and birdcages for internal and external construction.

Wellmade Cuplock Scaffolding major application:

  1. Facade Scaffolding
  2. Formwork Support
  3. Birdcages
  4. Maintenance Access
  5. Stair Access
  6. Mobile Scaffolding
  7. Handrail and Edge Protection

Cuplock Scaffolding Specifications

  • Diameter: OD48.3mm
  • Thickness: 3.2mm (4.0mm available too)
  • Steel Grade: S355 (S235 available too)
  • Finishing: Hot Dip Galvanized and Painted/Powder Coated
  • Standard: EN

Cuplock Scaffolding Construction Height

  1. Single (putlog) Scaffold Height: 24m
  2. Double Scaffolding Height: 50m
  3. Cantilever Scaffold Height: 20m
  4. Full Framing Scaffold Height: 30m

In construction, cuplock scaffolding needs to be anchored to fixed buildings and structures for safety purposes by anchor tubes and eye bolts.

When the cuplock scaffolding construction height is more than 40 meters, needs a professional design and safety calculation to arrange the cuplock bearing the required weight.

Cuplock Scaffolding Node Locking Devices Arrangement

All cuplock scaffolding components are with distinguished locking devices welded or riveted on.

  • Cuplock standards are welded with node locking devices of top cups and bottom cups. The cups are welded at every 500mm intervals.

The quantity of the cups for each size of the standards is in the following table.

Cuplock Standard SizeCups Quantity0.5m Standard11.0m Standard21.5m Standard32.0m Standard42.5m Standard53.0m Standard63.5m Standard74.0m Standard8
  • Cuplock ledges are welded with two ledger blades at two ends of the scaffold horizontal tubes.   The ledger blades are inserted into the bottom cups of the cuplock standards, which are welded and fixed on the cuplock standards.

The ledger blades will be covered by the top cup of each node after being inserted into the bottom cup. The top cups are slidable and can be rotated to cover the ledger blades in position. One set of bottom and top cups can fix four ledger blades at the same time. So the cuplock scaffold allows 4 directions of cuplock ledger connection at each node.

  • Cuplock scaffolding diagonal braces node locking devices can be three different types: half swivel clamps, swivel blades snap on locks.

The brace locking devices are fixed at both ends of the brace tubes by strong rivets. They are connected to the standard cups or fixed to standard main tubes.

  • Cuplock steel planks with hooks. They can easily move from one level to another level without tightening and loosing the board clamps.

While if using cuplock hop-up transoms and hop-up brackets in construction, steel or timber plank without hooks (with plain ends) can be easily arranged between different platform levels.

Cuplock Scaffold Ultimate Load and Safety Factor

Cuplock scaffolding load capacity is important technical data for construction scaffold safety calculation. Wellmade tests of the load capacity of the cuplock scaffold 3 tie towers as well as the cuplock single components to give clients a reference when in construction safety calculating.

Langheng supply professional and honest service.

The following tables give the technical data in detail. The test standard is EN standard. Safety factor can be 1.6-3 in the calculation according to EN , CSA/ASTM, and AS standards.

 

3 Ties Cuplock Scaffold Tower Load Capacity
Test ItemsFailure LoadFailure ModeFailure Load Test101.62KNBearing Standard BentSafety Factor3:1Safety Load Capacity33.87KN
3m Cuplock Standards Max Load
Test ItemsFailure LoadFailure ModeStandard Failure Load Test153.47 KNThe Standard is BentSafety Factor3:1Safety Load Capacity51.16 KN
Cuplock Scaffold Base Jack Load Capacity
Jack HeightUltimately LoadSafety FactorSafety Bearing Loadmm173 KN3:157.67  KN200mm143 KN3:147.67  KN300mm137 KN3:145.67  KN400mm106 KN3:135.33  KN500mm116 KN3:138.67  KN600mm135 KN3:145.00
Cuplock Scaffold Horizontal Ultimate and Safety Load
LengthUltimate LoadSafety FactorSafety Bearing Load0.5m48KN3:116.00 KN1.0m21KN3:17.00KN1.5m11KN3:13.67 KN2.0m10KN3:13.30 KN2.5m9KN3:13.00 KN

Cuplock Scaffolding Price

Cuplock scaffolding prices are related to raw material cost, production cost, and surface treatment cost.

Wellmade is able to bring you good prices for the following reasons:

  1. We have our own steel pipe mill.  Raw material cost is cheaper than outsourcing finished scaffold pipes.
  2. Wellmade manufacturers cuplock scaffolding by automatic machinery. Production capacity is very big more than 200 tons per day. Our continuous manufacturing makes the production cost lower than other cuplock factories.
  3. We have our own painting and powder coat line. Cost is cheaper than sending material to outside painting and coating.

Wellmade Cup Lock Scaffolding Parts&Weight

Cuplock Scaffold Standard(Leg)

CodeItemsLength HeightWeight(KG)WCS050Cuplock Standard 0.5m 0.5m 1&#;8&#; 3.537.77WCS100Cuplock Standard 1.0m1.0m 3&#;3&#; 6..88WCS130Cuplock Standard 1.3m1.3m 4&#;3&#; 8..22WCS150Cuplock Standard 1.5m1.5m 4&#;11&#; 9..91WCS180Cuplock Standard 1.8m1.8m 6&#;0&#;11..31WCS200Cuplock Standard 2.0m2.0m 6&#;6&#;11..99WCS230Cuplock Standard 2.3m2.3m 7&#;6&#;13.830.37WCS250Cuplock Standard 2.5m2.5m 8&#;2&#;14..05WCS280Cuplock Standard 2.8m2.8m 9&#;2&#; 16..47WCS300Cuplock Standard 3.0m3.0m 9&#;10&#;17./16

Cuplock Scaffold Ledger Horizontal

CodeItemsLengthWeight(KG)Weight(LBS)WCL.60m Leger0.60m2&#;0&#;2.475.44WCL.90m Leger0.90m3&#;0&#;3.557.82WCL.00m Leger1.00m3&#;3&#;3.928.62WCL.20m Leger1.20m4&#;0&#;4.289.41WCL.25m Leger1.25m4&#;1&#;4..62WCL.30m Leger1.30m4&#;3&#;5..02WCL.50m Leger1.50m4&#;11&#;5..62WCL.60m Leger1.60m5&#;3&#;6..4WCL.80m Leger1.80m6&#;0&#;6..99WCL.00m Leger2.00m6&#;6&#;7..58WCL.50m Leger2.50m8&#;2&#;9..58

Cuplock Scaffold Diagonal Braces

There are swivel blades, swivel half swivel coupler, and snap-type cuplock braces. Wellmade cuplock braces are compatible with all cuplock system scaffolding worldwide.

Cuplock Scaffold Swivel Blade Brace
CodeWeight(KG)Weight(LBS)WCB18..15WCB29..48WCB39..98WCB410..9WCB512.126.61
Cuplock Scaffold Swivel Clamp Brace
CodeWeight(KG)Weight(LBS)WCB.231.2WCB.327.1WCB.826
Cuplock Snap to Snap Brace
CodeWeight(KG)Weight(LBS)WCB.5 31.90WCB.6 27.70WCB21 12.10 26.60

Cuplock Scaffold Hook On Steel Plank (Scaffold Boards)

Cuplock scaffolding steel planks lengths are matched up with cuplock ledgers. It always uses the hook on steel planks for cuplock scaffolding. While scaffold steel battens without hooks can put on cuplock omega transom, Omega brackets. Wellmade cuplock steel planks are compatible with all cup lock scaffolding systems worldwide.

CodeItemsLength(Centre to Centre)WeightWCP33&#; Cuplock Steel Plank 3&#;0.91m16.89 lbsWCP44&#; Cuplock Steel Plank 4&#;1.22m21.36 lbsWCP55&#; Cuplock Steel Plank 5&#;1.52m25.80 lbsWCP66&#; Cuplock Steel Plank 6&#;1.83m30.27 lbsWCP77&#; Cuplock Steel Plank 7&#;2.13m34.71 lbsWCP88&#; Cuplock Steel Plank 8&#;2.44m39.16 lbsWCP99&#; Cuplock Steel Plank 9&#;2.74m43.62 lbsWCP&#; CuplockSteel Plank 10&#;3.05m48.07 lbs

Cuplock Intermediate Transoms

Cuplock Intermediate Transom components support scaffold boards where bay widths exceed the safe span of boards. Wellmade cuplock transom can with wedge pin lock device.

CodeItemsLengthWeightWCIT10.565m Intermediate Transom0.565m3.83KGWCIT20.795m Intermediate Transom0.795m4.67KGWCIT31.30m Intermediate Transom1.30m6.48KGWCIT41.80m Intermediate Transom1.80m8.29KGWCIT52.50m Intermediate Transom2.5m17.82KG

Cuplock Omega Transom

Wellmade&#;s Omega Transom Provides a Firm Location for the Cuplock Battens. It is Designed Omega Section 60x40mm, Providing a very strong support platform. Forged Blade ends Located in Lower Cup, Joint of Cuplock Vertical.

CodeItemsLengthWeightWCOT10.8m Omega Transom0.8m2.12KGWCOT21.3m Omega Transom1.3m7.83KGWCOT31.8m Omega Transom1.8m10.0KGWCOT42.5m Omega Transom2.5m24.8KG

Cuplock Scaffolding Brackets

CodeItemsSizeWeightWCHB1ONe Board Hop-Up Bracket0.291m1.50KGWCHB2 Two Board Hop-Up Bracket0.565m6.59KGWCHB3Three Board Hop-Up Bracket 0.795m7.88KG

Cuplock Scaffolding Omega Hop-Up Bracket

CodeItemsSizeWeightWCOHB1One Board Omega Bracket0.291m2.12KGWCOHB2Two Board Omega Bracket 0.565m7.83KGWCOHB3Three Board Omega Bracket 0.795m9.7KG

Cuplock Scaffolding Steel Ladders

Wellmade Cuplock Steel Ladders are with socket tube for connection between each us vertically. It is locked by Ladder Bracket in Construction. The Steel Ladder is Compatible with all cuplock system scaffolds worldwide. The size of the steel ladder is customized according to access design.

CodeItemsLengthWeightWCSL33&#; Steel Ladder3&#;0.91m11.43LBSWCSL55&#; Steel Ladder5&#;1.52m18.15LBSWCSL&#; Steel Ladder10&#;3.05m36.32LBS

Cuplock Scaffolding Steel Ladder Bracket

Cuplock Ladder Bracket is a device to attach steel ladders to cuplock scaffolding system to provide an access solution. Wellmade&#;s  Cuplock Ladder Bracket with Half swivel coupler is universally used with all cuplock systems globally.

CodeItemWeightWCSLBLadder Bracket3.5KG

Cuplock Scaffolding Joint Pin(Spigot)

CodeItemsWeightWCJP1Square Type Joint Pin0.95KGWCJP2Hex Type Joint Pin1.05KG

Wellmade Cup Lock Scaffold Accessories

Cuplock Scaffolding Accessories include drop forged and cast top cup and bottom cup for cuplock standard. and Ledger blades for Cuplock Horizontal.

CodeItemsWeightSurfaceWCTPCup Lock Scaffold Top Cup0.5 KGSelf-finishedWCLBCup Lock Scaffold Ledger Blade0.25KGSelf-finishedWCBPCup Lock Scaffold Bottom Cup0.25 KGSelf-finished

Cuplock Formwork Scaffold Special Parts

If you want to use cuplock for slab and beam formwork support. Special parts of infill beams, decking beams, and drop heads, universal jacks, socket base plates are needed for the cuplock formwork system.

Why Wellmade Cuplock Scaffolding

Wellmade is a professional cuplock scaffolding material manufacturer in China with 50,000m automatic production lines. All of our cuplock scaffold materials are compatible with SGB cuploks.

We ensure cuplock scaffolding products quantity by following ways:

  • Every element, accessory, and pipe are tested before use in mass production
  • Welding lines are tested according to CE requirements (EN & ISO )
  • Ultimate cuplock load capacity (bearing weight) is tested
  • Mock up all system parts and components to make sure compatible

You can get related test reports and certificates of MTC, PT, galvanizing, and load capacity for each batch.

In addition, we offer 1-year warranty for our cuplock from the day you receive the material.

3rd party inspections are available any time before or during production.

Your company logos and marks are able to be embossed(engraved) on all cuplock scaffolding material.

Door-to-door delivery is available in most countries. Include USA, Canada, etc.

Customized sizes are available by swift jigs and molds.

Wellmade is a leading provider of excellent quality cuplock scaffolding systems. We manufacture cuplock scaffolding with more than 20 years of expertise. The products are manufactured for different industrial applications. They are very useful in the commercial, industrial, and residential markets. You can find Wellmade cuplock scaffolding suitable for office and retail developments, civil engineering, and building projects like motorway bridges.

Wellmade cuplock scaffolding is easy to assemble and relatively light. They are a multi-purpose system. So, you are able to use cuplock scaffolding not only for falsework support(table formwork & soffit, slab formwork, etc) but access, building, and facade construction as well to form staircases scaffold and access scaffold board platforms, etc.

At Wellmade, you can find cuplock scaffolding available in both galvanized and painted cuplock scaffolds. Depending on your specific applications, you can buy from us the accessories like cuplock top cups, cuplock bottom cup, cuplock ledge blades, and more. While using our cuplock scaffolding, no need to use any extra couplers or fittings.

Wellmade is a well-known supplier of cuplock scaffolding parts and accessories in China. You can find the complete list of the cuplock system here, including

  • Cuplock Scaffolding Standards(Vertical)
  • Cuplock Scaffolding Ledgers
  • Cuplock Scaffolding Braces
  • Cuplock Scaffolding Steel Boards
  • Cuplock Scaffolding Immediate Transom
  • Cuplock Scaffolding Omeage Transom
  • Cuplock Scaffolding Brackets
  • Cuplock Scaffolding Hop Up Brackets
  • Cuplock Scaffolding Steel Ladders
  • Cuplock Scaffolding Ladder Bracket
  • Cuplock Scaffolding Joint Pin(Connector)
  • Cuplock Scaffolding Accessories
  • Adjustable Screw Jack Base
  • Fork Head or U Head for Beam Support
  • Cuplock Stairs (Steel & Alumimium)

We offer high-quality cuplock scaffolding at a competitive price to meet your budget. We will deliver cuplock scaffolding on time and at affordable rates. Wellmade Secure Your Construction Safety By Offering Highest Quality Cup Lock scaffold.

Send your inquiry for Wellmade cuplock scaffolding right now!

Cuplock Scaffolding FAQ

What is the Cuplock System Scaffolding Durability

Hot dip galvanized cuplock system scaffold has long lift durability of more than 10 years.
While painted and cold galvanized cuplock scaffold material will be shorter 2-5 years depends on stock, construction evironment etc.

Does Wellmade Calculate Cuplock System Scaffolding Quantity

Yes. Wellmade design the cuplock system scaffold according to your construction scaffold area. You can ask a free quantity calculation when you need the cuplock system materials.

Who Import Cuplock System Scaffold From Wellmade

Wellmade is a golbal famous OEM cuplock system manufacturer. 60% of scaffolding companies and 80% of formwork companies are importing the cuplock system scaffolding materials from Wellmade. Oil Gas Companies like Shell, Sinopec, KNPC, KOC buy the scaffolding materials from Wellmade too.

What Benefits You Can Get from Wellmade

Wellmade is a leading scaffolding and formwork manufacturing in China. You can get not only the highest quality with CE certified in welding, material, bearing. You also can save your cost by importing the cuplock scaffolding system components and parts.

Does Wellmade Offers Door to Door Delivery

Yes. Wellmade has global forwarders to help us do the custom clearance and door-to-door delivery. We can send the material to your nearest port. If you want local trucks, we are able to help with that too.

How to Buy the Cuplock System From Wellmade

You can send us the cuplock system list wanted. We will quote the best manufacturer price. If you agree the price, you can place the order and down payment, we will do the manufacturing and send material to the required port/place.

What is the Lead Time of the Cuplock System

100% of Wellmade cuplock scaffolding system parts are newly manufactured. It takes 15-35 days to start shipping.