As a China PET bottle blowing machine manufacturer, we are well aware of customers&#; pain points and the most real needs of customers.
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High-efficient preform supply system:
Fully-automatic preform-unscrambled and preform-loading structure, which no only achieve faster and high-efficient preform-unscrambled and preform-loading, but also improving the stability of the whole machine running process. There is a sensor installed in the preform down-track, when the preform track lack of preform, the preform will be delivered into the preform-unscrambled system from the hopper automatically. And the one-way preform-inserted design can solve the preform-blocked and preform abrasion problem.
Servo preform-divided system:
Preform are divided equidistance by servo motor. The stroke and speed of servo motor are easy adjusted through the HMI. All complicated process are done by digitization, safe, fast and accurate. Compare with the traditional server-ways preform-divided, cylinder type preform-divided etc, the servo motor control one-way preform-divided, speed is more faster and position is more accurate.
Intelligent heating system:
Preform are heated by infrared lamps which make the preform stretching more equably and higher transparency. With the help of imported reflective mirror aluminum plate, the heat energy of lamps are took full advantage of; heating time is shorter ; lower power consumption and improving the production capacity. The temperature of each lamp of every layer can be adjusted up and down, forward and backward individuality according to different preforms. Intelligent ventilation system keeps the oven temperature inside constantly.
Servo mold-clamping system:
The mold-clamping system is drove by servo motor and mechanical connecting rods. The molds and bottom mold are clamped synchronously through servo motor. High-pressure mold-locked by the high-pressure pressurized plates behind the mold framework which can reduce visibility of the bottle clamping line effectively and ensure the bottle quality. Drawer type mold structure design, easy mold exchange, skillful engineer can finish the mold exchange in half an hour.
Servo stretching system:
The servo motor drives the gear rack to stretching. With our developed photoelectric and mechanical limits these two double security, the stretching rods can not hit the bottom mold. The pre-blowing and 2nd blowing cycle time can be adjusted individually in the HMI according to different preform and bottle design. The stretching rods can be adjusted automatically, high flexibility.
HMI operation system:
Our blow molders are high intelligence, easy operation. Chinese-English language color touch screen, with perfect monitoring sense setting, troubleshooting display, auto calculating report, memory store etc. function. You can control the machine production situation all the time.
Chilled/cooling water recycle system
Our self-developed heating bases cooling setting ensure the heating bases cooling effect after the bottle-blowing. There are coolant gallery installed inside the oven which use to cut off the heat from the lamps during the preform-heating. The cooling air system under the coolant gallery protests the neck finish from deformation. The chilled water connect to the mold, cool down the mold rapidly and improve the machine production efficiency.
Standardize spare parts and quality electric components:
Most of our spare parts meet the international production standard. The standard parts are produced in bulk in our CNC machining center and put into use after strictly inspection by our QC department. These high quality standardize parts ensure the stability and reliably of our machines and reduce the maintenance cost. The motors, PLC, cylinder, solenoid valves, electric parts and blowing valves, key components of our machines are use quality products of China and international famous brands.
Are you looking for a quick review guide about Bottle Blowing Machine?
An ultimate FAQs buying guide is available to help you.This guide contains all the information about all the important facts, figures, and various processes regarding Bottle Blowing Machine.
Let&#;s continue!
A Bottle Blowing Machine is a device used for blowing plastic bottles for liquid packaging.
It is used to blow plastic bottles of different capacities and designs with less than a 0.1% of rejection rate.It uses a PET preform material for the production of plastic bottles.A Bottle Blowing Machine uses a specialized PLC system which is very easy for the user to operate for blowing bottles.
First of all, the preform is heated to form a soft jelly liquid then the air is blown into it. Then the heated plastic attains the shape of the mold cavity of the machine to produce a high-quality plastic bottle.
A Bottle Blowing Machine is a budget-friendly solution for the mass production of bottles.You can produce juices, carbonated drinks, mineral water, cosmetics, and liquid detergent bottles.
You can use a Bottle Blowing Machine or making various PET bottles in various shapes, capacities, and neck sizes.This machine is capable of blowing PET bottles of the following capacity ranges:
10 ml &#; ml
2-liter &#; 5 liter
5 liter &#; 20 liter
You can make the PET bottle&#;s neck of various sizes ranging from 10mm, 20mm, 28mm, 30mm, 38mm, 45mm, 50 mm, and so on.
There are two main types of Bottle Blowing Machine that you can use for your bottle production.
Fully Automatic Bottle Blowing Machine
It is used for bottle production in a fully automatic way.
It does not need preforms to be fed by hand for further processing.
It has a different number of mold cavities i-e: 2-4-6-8 or 10.
You can customize it according to your budget and requirements.
A fully automatic Bottle Blowing Machine can automatically blow to 10,000 PET bottles in an hour.
Semi-Automatic Bottle Blowing Machine
It is used to blow PET bottles by hand-feeding the preforms for heating and then the product out in hand.
It requires 2 or 3 workers for its operation of bottle production.
Followings are the main components of Bottle Blowing Machine:
Servo Drive System
PLC Controller System
Cylinder
Temperature Controller
Heating Lamp
Air Cylinder
Robot Arm
A Bottle Blowing Machine inserts the preforms into the heating oven and softens them at the required temperature.Then it is driven to the mold cavity with specific capacity and size.
The compressed air inflates the processed preforms to attain the shape of the mold cavity.When it cools down the mold opens, ejects the bottle, and trims the excess plastic from the neck of the bottle. Its work includes three main steps one after another.
In the first step, the preform stretches on adjusted temperature.Then in the second step, it blows the preform to overall distribute the material for the second blow.At the last second blow blows the preform in the shape of the mold cavity to form a bottle.These three steps must be one with proper concentration to achieve high-quality products.
The air consumption of the Bottle Blowing Machine depends upon its capacity such as ranges from 2.0m3/minute to 10m3/minute.The maximum air pressure requires for your machine is 3.0Mpa and the Minimum air pressure required to blow bottles is 1.0Mpa.
A Bottle Blowing Machine is equipped with an advanced PLC (Programmable Logic Controller) system.This PLC system operates the manufacturing process of PET bottles.
It is a user-friendly system that even a single worker can operate 3 to 4 sets of Bottle Blowing Machine easily.The PLC system of a Bottle Blowing Machine is a user-friendly interface for a fast and accurate information network.
It operates in a highly efficient and budget-friendly way.It takes very low electric consumption with stable heating and air blowing system.
Yes! It is equipped with highly efficient operational devices.
Even a 2 cavity Bottle Blowing Machine can easily produce PET bottles (500ml each) in an hour.A 4 cavity Bottle Blowing Machine can produce PET bottles per hour.
A Bottle Blowing Machine is an important need of all the Bottle production industries.
Which manufacture bottles for various purposes such as:
Mineral water
Oil bottles
Juices bottles
Carbonated drinks bottles
Cosmetics bottles
Fuel bottles
Shampoo bottles
Chemical bottles
Liquid detergent bottles
Acid bottles
Pesticides bottles
Spray bottles
You can use it for small manufacturing projects and also for large-scale bottle production.
Bottle Blowing Machine operates in a highly efficient way for both large and small applications.
The unit production rate of bottles Blowing Machine is the number of bottles it produces in an hour.It always depends upon the volume and the size of bottles you are going to manufacture.Generally, it&#;s about to 10,000 bottles per hour.
What Are The Factors Which Affect The Production Rate Of Your Bottle Blowing Machine?
The following factors can affect the production rate of the Bottle Blowing Machine.
The temperature of preform affects the shape, surface finish, joint strength, and cooling time directly.Too much higher and lower temperature can affect it badly.Use appropriate temperature for preform heating.
Inappropriate blowing speed and pressure also affect the production rate of this machine.
The blow-up ratio must be developed properly.A very small blow-up ratio will increase preform consumption.The too much higher blow-up ratio will thin the product and the shape will become worse.
The mold temperature and the size of the preform must be chosen according to the properties of the product.
Give proper cooling time to the product to maintain the air pressure and stability of the bottle.
The blowing and molding cycle of the Bottle Blowing Machine Must be short enough to prevent defective products.
The rejection rate means the number of units rejected or returned by customers or users.The rejection rate of our Bottle Blow Molding Machine is less than 0.1%.
What Type Of Raw Material Is Used In Your Bottle Blowing Machine?
PET (Polyethylene Terephthalate) preform is used as a raw material in Bottle Blowing Machine in production of plastic bottles.
PET preform is formed by petroleum hydrocarbons in a reaction between ethylene glycol, a transparent liquid, terephthalic acid.
When the process of PET bottle production starts, PET polymerizes for the formation of long molecular chains.
What Is The Power Consumption Of Your Bottle Blowing Machine?
The power consumption of the Bottle Blowing Machine means that how much electric energy per unit time is supplied to operate it. The power consumption of this machine is rated as 10 to 50 KW and the real power consumed during the bottle production is 60% as rated.
How Does Your Bottle Blowing Machine Saves Energy?
If you want to learn more, please visit our website Blowing Pet Bottle Machine.
Our Bottle Blowing Machine is capable of producing PET bottles in a highly efficient and energy-saving way. It is equipped with energy saver lamps designed for small distances and a high-quality servo system. This Bottle Blowing Machine can save up to 30% than others.
How To Increases Life Span Of Your Bottle Blowing Machine?
By practicing following maintenance, you can increase the life span of your Bottle Blowing Machine:
Lubricate all the moving parts with smooth oil.
Clean your machine daily.
Check, if any moving part of the machine is sturdy?
Check, if all the screws are tightened?
Inspect air pressure source and power supply regularly.
Check the heating lamp tube. If broken then replace it.
Check pneumatic components for leakage.
Clean the exhaust valve from dust.
How To Choose The Best Bottle Blowing Machine For Your Product?
You can choose the best Bottle Blowing Machine for your production industry by studying different products based on the requirements and needs of your application. First of all, we request our customers to supply the production capacity and the volume of your production bottle.After checking all your requirements, we supply the best solution for your application.
Is Your Bottle Blowing Machine Cost-Effective?
Yes! Our Bottle Blowing Machine is very cost-effective as it has a higher production rate and lower rejection rate.Its performance is more stable than others.
Moreover, it is equipped with a PLC system that is more efficient, easy to operate, and budget-friendly.
How To Troubleshoot Your Bottle Blowing Machine?
If you see the following faults in your Bottle Blowing Machine troubleshoot them for optimum working.
Problem:
A high-temperature alarm of the lightbox water channel.
Corrective Action:
Clean up the waterway.
Open the waterway attaching the rubber tube with alcohol and lower pressure gas on waterway purging.
Problem:
Operation stuck
Corrective Action:
Restart your machine.
Problem:
Gripper issue
Corrective Action:
Adjust the Jaw Position.
Adjust the Height of the Slide.
Is Your Bottle Blowing Machine Easy To Maintain?
Of course, our Bottle Blowing Machine is not difficult to maintain.
Maintenance is done to reduce the production cost.
It increases the lifespan and accuracy of the machine for improving the quality of the bottle.
It can be maintained properly by taking all precautionary and corrective measures for good productivity.
What Is The Temperature Of Bottle Blowing Machine?
There is no specific limit of temperature in the Bottle Blowing Machine.Its temperature depends upon the preform weight and the bottle thickness.You will require a high temperature if the mass of preform is greater
If you want your bottle with a thick surface you will require a bit lower temperature.
Keep in mind to use appropriate temperature for the production of PET bottles as according to manufacturer manual. Too much higher or lower temperature can affect the production rate of your Bottle Blowing Machine.
How To Adjust Temperature Of Your Bottle Blowing Machine?
Generally, the PET preform heating temperature ranges from 75o C to 130 o C.
You need to adjust the temperature of your Bottle Blowing Machine according to the height, thickness, internal temperature of the workplace, etc.
Another important thing that you should consider during temperature adjustment is how much time preforms stays in the heating area.
Which Auxiliary Machines Are Suggested With Bottle Blowing Machines?
Some auxiliary machines that are suggested to be used along with your Bottle Blowing Machine are as follow:
1-Air Compressor
2-Water Chiller
3-Air Cooling Dryer
Besides Bottle Blowing Machine, What Can You Supply?
Besides Bottle Blowing Machine, We supply an Extrusion blow molding machine for HDPE, LDPE, PP container, bottle cap mold, PET preform mold, and PET preform injection machine.
Can You Supply Turn-Key Project Solution?
Yes! We can surely supply the turn-key project solution with complete product details, designs, and equipment from water treatment, product labeling machine, washing/filling/capping machine, and film shrink packing machine.
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In the dynamic landscape of manufacturing, the unsung heroes behind the ubiquitous plastic bottles we use daily are the bottle blowing machines. These remarkable pieces of engineering wizardry stand at the heart of the production line, transforming molten plastic into the vessels that hold our favorite beverages, essential pharmaceuticals, and an array of everyday products.
Bottle blowing machines represent the pinnacle of precision and efficiency in the manufacturing process, orchestrating the intricate dance of heat, pressure, and mold to craft bottles of various shapes, sizes, and functionalities. Their role in shaping our modern consumer experience cannot be understated, as they propel industries forward by ensuring a consistent supply of high-quality bottles for diverse applications.
From the inception of the preform&#;a compact polymer tube&#;to the final inflated shape of the bottle, these machines execute a series of meticulous steps, harnessing thermal energy and compressed air to sculpt raw material into the familiar forms that seamlessly integrate into our lives. Their versatility spans industries, from the sprawling realms of beverage production to the critical domains of pharmaceuticals and beyond.
In conclusion, an industrial bottle-blowing machine is a crucial piece of equipment for producing plastic bottles. It provides an efficient and cost-effective method for producing high-quality bottles for various applications. You can contact the experts and consultants of the Tavansanat company to obtain practical and specialized information in this field.
Join us on an explorative journey into the ingenious realm of bottle blowing machines, where innovation converges with functionality to meet the ever-evolving demands of a global market. Unveil the mechanisms, understand the methodologies, and appreciate the significance of these machines as they revolutionize the manufacturing landscape&#;one bottle at a time.
A bottle blowing machine is used in the manufacturing process to produce plastic bottles. It takes preforms, which are small tubes of polymer resin, heats them, and then uses compressed air to blow them into the shape of a bottle within a mold. This process is known as stretch blow molding or injection blow molding, depending on the specific technique used. The machine ensures consistent production of bottles with the desired shape, size, and quality, often used in industries such as beverage, pharmaceuticals, and cosmetics.
There are several types of industrial bottle blowing machines, each designed for specific applications and production processes. Some of the most common types include:
Extrusion Blow Molding Machines: These machines use a continuous extrusion process to blow mold the plastic into a bottle. The melted plastic is extruded through a die, and a preform is formed, which is then placed into a mold and blown into the final shape using high-pressure air.
Injection Blow Molding Machines: These machines use a combination of injection molding and blow molding processes to produce bottles. The melted plastic is first injected into a mold to form a preform, then transferred to a blow mold where high-pressure air is used to blow it into the final shape.
Stretch Blow Molding Machines: These machines are used to produce bottles made from PET (polyethylene terephthalate) plastic. The preform is heated and then stretched over a mold to form the final shape.
Continuous Blow Molding Machines: These machines are designed to produce large volumes of bottles in an ongoing production process. The melted plastic is continuously fed into the machine and molded into bottles, which are automatically removed and packaged.
Reheat and Blow Molding Machines: These machines produce large, complex bottles requiring multiple molding stages. The preform is molded using an injection molding machine, then reheated and placed in a blow mold, which is blown into the final shape.
Each type of industrial bottle blowing machines has unique features and benefits, and the suitable machine for a particular application will depend on the manufacturer&#;s specific requirements and production goals.
The industrial bottle-blowing machine works by molding melted plastic into a specific shape, such as that of a bottle. The process typically involves the following steps:
Melting the Plastic: The first step is to melt the plastic material, typically using a hopper and extruder. The melted plastic is then fed into the machine.
Creating the Preform: In some bottle-blowing machines, the melted plastic is molded into a preliminary shape called a preform. The preform is then placed into a mold and used as a starting point for the final bottle shape.
Molding the Bottle: The preform is then placed into a blow mold, where high-pressure air is used to blow the plastic into the mold and form it into the final shape. The pressure and duration of the blowing process are carefully controlled to ensure that the bottle has the correct size and shape.
Cooling the Bottle: After the bottle has been molded, it is removed from the mold and allowed to cool; this helps to solidify the plastic and maintain the final shape of the bottle.
Trimming the Bottle: In some cases, the bottle may need to be cut to remove any excess plastic and smooth the edges.
Packaging the Bottle: Finally, the finished bottle is removed from the machine and packaged for shipment.
The details of the bottle-blowing process may vary depending on the type of machine being used, the materials being molded, and the desired final product. However, the basic steps above provide a general overview of how the process works.
The structure of an industrial bottle-blowing machine typically consists of several key components, including:
Extruder: The extruder is used to melt the plastic material and feed it into the machine. It typically consists of a hopper, a screw, and a barrel and is responsible for heating and mixing the plastic to produce a uniform, melted material.
Preform Mold: In some bottle-blowing machines, the melted plastic is molded into a preliminary shape called a preform. The preform mold is used to form the preform, and it typically consists of a series of metal or plastic components that define the shape of the preform.
Blow Mold: The blow mold is used to form the final shape of the bottle. It typically consists of two halves that are held together during the blowing process, and it is designed to withstand the high-pressure air used to blow the plastic into the desired shape.
Clamping System: The clamping system holds the mold during the blowing process. It typically consists of a series of hydraulic or pneumatic cylinders that apply pressure to the mold, keeping it closed during the blowing process.
Air Supply: The air supply provides high-pressure air to blow the plastic into the mold. It typically consists of a compressor and a series of hoses and valves that control airflow.
Control System: The control system is responsible for controlling and coordinating the various components of the machine. It typically consists of sensors, actuators, and electronic controls that monitor the temperature, pressure, and other parameters during the blowing process.
Electrical System: The electrical system is responsible for powering the various components of the machine. It typically consists of a series of electrical panels, wiring, and control circuits connecting the machine&#;s different parts.
In summary, the structure of an industrial bottle-blowing machine is a complex system of components that work together to produce high-quality bottles consistently and efficiently.
conclusion of this article
Industrial bottle blowing machines stand as the backbone of plastic bottle manufacturing, seamlessly transforming molten plastic into the familiar containers that grace our daily lives. These sophisticated machines operate by meticulously molding liquefied plastic under intense pressure, utilizing a symphony of components&#;extruders, blow molds, clamping systems, air supplies, control systems, and electrical setups&#;to orchestrate the seamless production of high-quality bottles.
In the intricate dance of creation, these machines epitomize efficiency and consistency, ensuring that each bottle meets stringent quality standards. Mastery of their structure and operation isn&#;t just a necessity; it&#;s a fundamental requirement for professionals navigating the plastic bottle industry, as well as for engineers and technicians immersed in the intricacies of these marvels of engineering.
The significance of bottle blowing machines reverberates across industries, driving innovation, streamlining production, and catering to the ever-expanding needs of a global market. Whether it&#;s the refreshing beverage in hand or the essential medications on the shelf, these machines are the unsung heroes behind the vessels that hold our world together.
Understanding the intricacies of these bottle blowing machines isn&#;t merely a professional pursuit; it&#;s an exploration of innovation, precision, and the relentless pursuit of perfection in manufacturing. As these machines continue to evolve, so too does their impact, reshaping industries and delivering bottles of impeccable quality to our doorsteps. Embrace the journey into the realm of bottle blowing machines&#;a world where precision meets production, and innovation molds the future, one bottle at a time.
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