Advantages and disadvantages of different conveyor systems

In our previous article we gave an overview of the most common conveyor systems on the market &#; belt conveyors, roller conveyors and powered roller conveyors which are all floor conveyors , and we also had a look at overhead conveyors . Now, let&#;s take a closer look at the advantages and disadvantages of these different conveyor systems. Hopefully it will be helpful when choosing what conveyor best suits your needs.

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1. Belt Conveyor System

Advantages

• One of the cheapest conveyors
• Simple and easy to use
• Can have changes in elevation
• Can be loaded from any place along the belt

Disadvantages

• The simplicity means very limited features
• Belt can be difficult to clean and generally does not leave a very successful result
• Sticky material can get stuck on the belt and transfer to the return side, the rolls, idlers and pulleys

2. Roller Conveyor System

Advantages

• Can use gravity for moving the product on a decline angle
• No power means less cost and more environmentally friendly
• Quite modular andcan be utilized in many ways
• Fairly low maintenance

Disadvantages

• Products may end up being damaged when moved by gravity
• Heavy and therefore not very portable
• No control of conveyor speed

3. Powered Roller Conveyor System

Advantages

• Effective horizontal transportation over a longer distance
• The speed and also the process can be easily controlled and the risk for damage is reduced as the parts never touch
• The small zones of the system are powered independently and can be set up to run only when an item is present
• If a motor breaks down, it will only stop one zone

Disadvantages

• Noisier than many other conveyors
• More expensive than other conveyors
• Not as flexible with what type of items it can handle

4. Overhead Conveyor System

Advantages

• Can utilize the space overhead maximizing the full capacity of a facility
• Buffer stores of serial produced components can be stored and sequentially delivered to a pick point when required
• Full production systems can be created in a friction drive overhead conveyor using multi drive technology offering speed differentials
• Lower operating costs and known for being very safe

Disadvantages

• Generally more expensive than a floor based conveyor system
• If breaking down, it can be more challenging to repair if no foresight at the planning stage and installation for maintenance
• If chain based, it tends to need continual lubrication meaning grease or oil might drop from the system

As you can see, there are pros and cons for each conveyor system. One of the most important things to consider is therefore your specific business and the type of material you wish to transport. Some of the material&#;s characteristics to consider are size, weight, and density. But key considerations should also be the size of the system compared to the size of your facility as well as the environment itself &#; temperature, humidity and vibration for example. Feel free to contact us and we&#;ll help you determine any potential risks and possible countermeasures in order to create the safest and most effective environment.

Previous articles:

How does a friction-based overhead conveyor system work?
Advantages with a friction-based overhead conveyor system
Different types of overhead conveyor systems 

Small conveyor rollers are an excellent option if you&#;re looking for a solution to optimize your material handling needs. These compact and powerful tools help you achieve more with less effort while streamlining your workflow and saving valuable time and space. Here are a few key reasons small conveyor rollers are such a popular choice among manufacturers and industrial professionals and how Conveyor Rollers can help you save time and money.

Space-Saving Design

Gravity and powered roller conveyors have a carefully engineered space-saving design, making them one of the most outstanding benefits of this tool. These compact rollers transport materials and parts in areas with limited space and tight quarters. In contrast, conventional conveyor systems are bulky and take up too much space.

Our small conveyor belt rollers have a sleek, streamlined design that can fit perfectly into tight spaces, all while providing increased efficiency compared to traditional conveyor systems. In comparison, small metal or PVC conveyor rollers take up far less space while still delivering outstanding performance. This feature makes them an excellent choice for small or cramped workspaces or situations where space is a rare commodity.

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Efficient Material Handling

Small rollers move products quickly and efficiently, providing one of their primary benefits. They can transport heavy loads quickly and efficiently from one place to another, saving time and energy. Engineers design and manufacture these rollers with precision to deliver maximum power in a small, compact package.

With small conveyor systems, companies get an excellent workflow optimization solution, increasing overall productivity and allowing businesses to operate efficiently. Incorporating these rollers into your material handling system can reduce redundant manual labor and improve throughput, positively impacting your bottom line.

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Versatile Applications

Small conveyor rollers offer an array of applications, making them highly versatile tools for many businesses across various industries. They provide companies with a customizable option that helps optimize and streamline their material handling needs, from automotive manufacturing to food processing. These compact rollers can be tailor-made to suit just about any specific application or industry, allowing for a highly efficient and easy-to-use solution, no matter the scale or complexity of your needs. Their versatility makes them the perfect choice for businesses looking for an effective solution to streamline their workflow while reducing downtime and costs.

Reliability

Small stainless conveyor rollers are reliable, providing exceptional performance day in and day out. High-quality materials and tight tolerances are used to construct conveyor belt rollers, ensuring longevity and low maintenance costs. These features help to increase uptime and minimize disruptions, allowing your team to stay focused and efficient throughout the workday.

Besides their exceptional performance, small warehouse roller conveyors are also incredibly durable. The materials and manufacturing processes make them resistant to wear and tear, ensuring long-lasting use without losing functionality. Their reliability means that your team can rely on their consistent performance, eliminating unnecessary downtime and maximizing efficiency. With small plastic or metal rollers, you can enjoy peace of mind knowing your material handling system is dependable.

Small conveyor rollers offer many benefits to businesses of all sizes and types, offering efficient, reliable, and versatile performance in a small, optimized package. Companies can easily customize these machines to suit any industry or application, offering maximum efficiency and effortless operation. So if you&#;re looking for a way to streamline your material handling needs, consider the benefits of small conveyor rollers. Discover how they can help you minimize space requirements, enhance productivity, and confidently move your business forward.

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