Product Description
3 In 1 NC Servo Straightener Feeder W/Uncoiler
Save Looping Space, Increase Safety Coiled material is from uncoiler through both left and right free guide rollers with advance photo sensors keeps looping. Through the opener device and bending roller system feeding the coiled material from up to down, passing opener device, coil tip flatness device, pinch rollers, work rollers, feed rollers to make the coiled material passing in an excellent smooth feeding
STANDARD ACCESSORY:
Electric eye loop control system
Feed and straightener rolls hard chrome plated
Outgoing catenary to assist and support the material
Hold down arm device
Feeding line easily adjusted by advance worm gear screw jacks device
Uncoiler with inverter control
Reference indicator adjuster
Eccentric Roller (Upper)-easy to set up the up curve or down curve feeding exit direction
Hand-set coil width guide at outlet side
Hand-wheel-adjusted coil width guides at straightener inlet side
Threading table device
Coil tip de-bender
Uncoiler with air disc brake
A-frame type coil keeper
OPTION:
LIHAO&#;S coil car
Shearing device
Features
1. Flexible operation mode: All the functions of the feeder are concentrated on the PLC and a portable knob. The operator can fix all the movement functions of the device in one place.So don&#;t worry about operating or wasting time because there are too many function keys.
2. High efficiency and safety: It reduces unnecessary time and improves work efficiency that mechanical action instead of manual operation. And it has a large number of auxiliary functions of feeding and supporting materials, so that the operator can keep away from the material to the maximum extent.
3. Convenient control mode: Users can freely switch between punch master or device master according to their needs, which maximizes the adaptability of the device and save costs for users.
4. Reasonable footprint: While Lihao NCMF series are powerful, the form factor are also the most reasonable in the industry, which can maximize the cost of the site.
5. Strong control system compatibility: The NCMF series uses a full set of Japanese Mitsubishi control systems, which are compatible with various standards at home and abroad. Users do not need to worry about data conversion and other issues, and can directly operate.
6. Reasonable design: The NCMF series is the first product in the industry to introduce industrial design. While ensuring the basic performance of the equipment, it maximizes the visibility of the equipment and improves the comfort of operation.
Product Description
·Material part
The frame part of the material frame is welded by Q235B that has a certain elongation, good strength and toughness, and is easy to punch and weld. So it is widely used in the manufacture of general mechanical parts. The Q235B material is laser-cut to ensure the flatness of the whole plate. After straight cutting, the hole is machined by CNC to ensure the accuracy of the hole position.After the hole is processed, it is formed by CO2 protection welding to ensure that the size of the rack is fixed. Finally, the internal structure of the steel is changed by annealing heat treatment to improve the performance of the steel. The heat treatment process can not only strengthen the metal material to fully exploit the material performance potential, reduce the structural weight, but also improve the quality of the mechanical products and greatly extend the service life of the machine parts. At the same time, it can eliminate the defects caused by the welding process, eliminate the segregation, reduce the internal stress and make the structure and properties of steel more uniform.
·Material spindle
The spindle bearing bore is formed by a horizontal boring machine. The coaxiality is guaranteed to be below 0.015mm. The main shaft of the material frame is made of 40Mn tube forging. After spheroidizing annealing and quenching and tempering treatment, the flexibility of the main shaft is greatly enhanced, which is superior to the common carbon steel pipe commonly used in the industry. The shearing capacity maximizes the load carrying capacity of the spindle, so that the starting and stopping of the coil is smoother and the load of the motor is reduced.
·Left and right vertical board
The left and right vertical plates of the straightening head are made of cast steel ZG25 that has high strength, good plasticity and toughness, good welding performance, no deformation and high stability. The left and right vertical plates of each set of equipment will be opened with a mold, and then cast by ZG25, and then, by annealing, the material is exposed to high temperature for a long time, and then slowly cooled. The main purpose is to improve or eliminate various structural defects and residual stresses caused by steel during casting, forging, rolling and welding, to prevent deformation and cracking of the workpiece, to soften the workpiece for cutting, to refine grains and improve the structure to improve the mechanical properties of the workpiece, through the CNC pair processing, to ensure the accuracy of the right and left vertical plate holes and stability.
·Correct roller part
The correction roller is the core part of the Uncoiler ,Straightener,Feeder,3 in 1. The processing technology of Lihao Machinery is forged into round steel by GCr15. After pre-heat treatment (spheroidizing annealing),then it is stabilized by car, milling, intermediate frequency treatment and coarse grinding and deep cooling , then refining, and finally plating,which maximizes accuracy, concentricity, finish and hardness, extending the life of the correcting roller.
·Gear section
The gear machining process used by Lihao Machinery includes the following process: gear grinding processing - tooth surface processing - heat treatment- tooth surface finish grinding. The hair cultivating parts are mainly used for forging, and the normalizing treatment is carried out to improve the cutting.The gears are designed according to the drawings, followed by roughing, and then semi-finishing, car, rolling, and gear shaping, so that the gears are basically formed;then heat treatment is performed to improve the mechanical properties. According to the design requirements of the drawings, the final finishing, finishing the benchmark, finishing the tooth type. After the above treatment, our gear grade can reach 6 grades, high wear resistance, high strength and long service life.
Specification:
400*1.6mm
360*2.0mm
230*2.5mm
150*2.8mm
110*3.2mm
600*1.2mm
400*1.6mm
360*2.0mm
300*2.3mm
230*2.5mm
150*2.8mm
110*3.2mm
800*1.0mm
600*1.2mm
400*1.6mm
360*2.0mm
300*2.3mm
230*2.5mm
150*2.8mm
110*3.2mm
*0.8mm
800*1.0mm
600*1.2mm
400*1.6mm
360*2.0mm
300*2.3mm
230*2.5mm
150*2.8mm
110*3.2mm
Coil.I.Dia460-530mmCoil.O.DiammLoad WeightKGKGStraightener Roll(Qty)Φ64mm×9 (upper*5/lower*4)Feed RollΦ84mmUncoiler Motor2.2KW3.7KWStraightener Motor2.9KW4.4KW5.5KWSpeed Range0-20m/minFeed Pitch Accuary<±0.2mmFeed Leveler-mmPowerAC 380V,3 Phase, 50HZAir Supply0.5Mpa
Electronic control configuration table:
Number
Name
Brand
1
servo motor
Yaskawa
2
7 inch human-machine interface
Mitsubishi
3
4.3 inch human-machine interface
Mitsubishi
4
Conventional motor
Taiwan TECO
5
Frequency converter
Taiwan DELTADELTA
6
Pneumatic Components
SMC
7
PLC
Mitsubishi
8
Relay components, etc.
Schneider
9
power cable
Baosheng cable&#;Flame retardant&#;
Hydraulic station configuration table:
Number
Name
Model
Amount
Brand
1
Lifting cylinder
NCLF-1.6.4
1
Wuqiang
2
Overflow valve
RVP-02-LC
1
Dengsheng
3
Electromagnetic reversing valve
D4-02-2M3M-A2
1
Dengsheng
4
Clamping cylinder
NCLF--1.4.6
1
Wuqiang
5
Rotary joint
NCLF-1.4.5
1
New Ma Tai
6
Hydraulic control check valve
PCVA-02-A
1
Dengsheng
7
Electromagnetic reversing valve
D4-02-3C4-A2
1
Dengsheng
8
Oil motor
OMP-160
1
Danfoss
9
Brake valve
MMR-01-C-30
1
Yuci
10
One-way throttle
TVCW-02-I-V
2
Dengsheng
11
Electromagnetic reversing valve
D4-02-3C2-A2
2
Dengsheng
12
Pressure gauge switch
KF-L8/14E
1
Liming
13
Pressure gauge
W2 1/2-250
1
Dengsheng
14
Substrate
NMC-01-4-00
1
Yuci
15
Check valve
OH-03-A1
1
Dengsheng
16
Oil filter
MF-06
1
Dengsheng
17
Oil pump
RA7RD66
1
Dengsheng
18
Motor
CT-08-5HP-4P-3J-V
1
Dengsheng
19
Liquid level thermometer
LS-3
1
Dengsheng
20
air filter
HS-
1
Dengsheng
Model NO.
MAC2-300
Type
Balance Roller Straightening Machine
Usage
Material Straightening
Voltage
380VAutomatic Grade
AutomaticPrinciple
Large DeformationCertification
TUV, ISO, CE
Warranty
12 MonthsCustomized
CustomizedCondition
NewStock Width(mm)
50~300
Stock Thickness(mm)
0.3~3.2
Line Speed(M/Min)
16~24
Coil Weight(Kg)
Work Roll Number
Upper6/Lower 5
Bearing
Japan NSK
Main Motor
AC 2.9
Trademark
RUIHUI
Transport Package
Wooden Box or Vacuum Packing
Specification
**
Origin
China, Dongguan
Welcome OEM & ODM
Uncoiler Straightener Feeder Machine 3 in 1 (MAC2-300)
Product Description
The three-in-one feeder is composed of three functions: rack, leveling, and feeding, and its loading, feeding, blocking, folding, leveling, feeding, and reloading are all controlled by one person on an independent console. The operation can be completed, which greatly saves labor, which effectively solves the problem of inconsistent leveling and feeding, and realizes the effect of high-speed leveling and feeding. At the same time, the overall appearance is strong and beautiful.
Three-in-one feeder Dongguan RUIHUI has an annual warranty of one year, you can buy it with peace of mind, and use it with confidence. After-sales service can be solved within 24 hours in nearby areas and within 48 hours from other provinces. Quality and service are guaranteed, low risk
Feature description:
1. High-precision feeding: Jinzhide three-in-one feeder uses Mitsubishi PLC with Japanese imported servo motors and supporting drivers to achieve stable and high-precision feeding, with an accuracy of up to 0.01mm.
2. Save floor space and space: The three-in-one leveling feeder has the functions of discharging, leveling and feeding together. There is no need to equip the leveling machine and material rack. The main feature is space saving and reducing waiting area. Higher accuracy of feeding and leveling.
3. Convenient and fast loading and unloading: equipped with a loading trolley: the material is smoothly moved to the expansion and contraction structure of the uncoiler's main shaft, which is used to hold the material when uncoiling, so that the material belt can smoothly enter the leveling machine. (Optional)
Product Parameters
Specification:
Model
MAC2-300
MAC2-400
MAC2-600
MAC2-800
MAC2-
Stock Width
(
mm
)
50
~
300
50
~
400
50
~6
00
50
~8
00
50
~10
00
Stock Thickness
(
mm
)
0.
3
~
3.2
0.
3
~
3.2
0.
3
Lihao Machine are exported all over the world and different industries with quality first. Our belief is to provide our customers with more and better high value-added products. Let's create a better future together.
~
3.2
0.
3
~
3.2
0.
3
~
3.2
Max.Coil Weight
(
kg
)
~
~
Max.Coil O.D.
(
mm
)
Coil I.D.
(
mm
)
508
508
508
508
508
Feed Length
(
mm
)
~500*
~500*
~500*
~500*
~500*
Max.Line Speed
(
m/min
)
16~24
16~24
16~24
16~24
16~24
Work Roll Number(piece)Upper 6/Lower 5Feed Roll Number(set)Main Motor(kw)AC2.9AC2.9AC2.9AC4.4AC4.4Mandrel ExpansionHydraulicReel Motor(kw)1.51.51.51.5~2.22.2~3.7Power(V)3
Phase
220V/380V/50HZ
Operating Air(Mpa)0.490.490.490.490.49Straightening performance
:
Model
MAC2-300
MAC2-400
MAC2-600
MAC2-800
MAC2-
Stock Thickness
(
mm
)
0.3
300
400
600
800
0.4
0.6
0.8
1.0
1.2
1.4
1.6
470
470
1.8
400
400
2.0
360
360
360
2.3
300
300
300
300
2.5
230
230
230
230
230
2.8
150
150
150
150
150
3.2
110
110
110
110
110
Detailed Photos
Company Profile
RUIHUI
founded in ,
the technology
of automation periphery is from Japan.Now
RUIHUI is a Japanese brand and the same technique of sheet metal stamping surrounding automation equipment manufacturer.
RUIHUI has been learning Japan and Germany technology, and useing high standards of principle in the parts selection, for assembly process and spare parts, adhere to the requirements in accordance with the original design standard, and into each manufacturing process. In 20 years has accumulated experience and excellent design ability of Japanese engineers guided ruihui highly responsible for Industry and reihui strong executive team, created a batch of well-known auto parts manufacturers, allowing them to reach the high level in same industy,and investment less.
Customer case
Manufacturing industry;
the United States Lear Co, Honda factory, Ford factory, GAC Group, Chongqing Changan, Wuhan Shenlong, BMW Brilliance, FAW Volkswagen, Beijing Hyundai.
And other household appliances manufacturers;
such as GREE, Haier, Midea, Chigo Air conditioning.
hardware manufacturers;
such as the United States Southco, are Zhongtai industrial manufacturers success cooperation case.
RUIHUI has been established over the years, the company steady business, products are constantly upgrading, from the original simple roller feeder to
NC servo feeding machine
,
NC 3 in 1 straightener feeder,multi station manipulator, coil handling systems,
to meet the market needs of customers, improve work efficiency, reduce the burden of enterprise management personnel, maintenance of production safety and the customer staff made a significant contribution.
At present the company to further develop the market, at the end of ,
the total investment reached 30 million yuan,
plant area of more than 15 thousand square meters,
in order to meet the demand on the market and lay a solid foundation after.
Our Advantages
1. Pre-Sales Service:We have professional designers to meet the different requirement of our customers.
2.
After-Sales service
:
We have an efficient team to meet 24*7 all day service.
3.
Full-Service
:
Actively cooperate with customers to deal with problems inequipment using.
4. E
ngineers can provide service machinery overseas
Why choose us?
1st,We have a high level of technical research and development team;
2
nd
,We can provide the design and planning of the whole plant to realize the turnkey project;
3
rd
, our philosophy: quality is the social responsibility;
4
th
,our products have been recognized by the market, in the major automotive OEM, home appliance industry, hardware industry has been applied;
5
th
,We have a highly effective after-sales service team and get customer
approval.
FAQ
Q1:What kinds of machines do you have?
Our main products are:Nc Servo Roll Feeder,Uncoiler, Straightener, 3 in1 Straightener Feeder,Transfer systems,Press Feeding Line., etc
Q2:Is your equipment standard or customized?
Both, we can OEM & ODM with customers.
Q3:What are your equipments certification?
All our items are coming with CE certifications.
Q4:How did your company's quality system work?
"QUALITY IS OUR CULTURE" Our quality is not the best in the world, and the price is not the cheapest. But we can provide you excellent products to defeat your competitors.
Q5:How long is the warranty period of the machine?
We offer free service with a warranty period of one year, If it is operate in reasonable, the machine can be used more than 10 years.
Q6: Is it possible to be a foreign agent and distributor?
If you are confidence and excellent service for after-sales, then welcome to be our agents or distributors all over the world.
Q7:What's your payment?
T/T,D/P,L/C,Western Union., etc
Q8:What's the delivery?
"TIME IS GOLD" for you and for us, so we have professional team work and production line can make nice quality in short time.
For more information, please visit 3 In 1 Straightener Feeder.