Powder pulverizer machine(KWFJ model) is our own designed high efficient powder grinding machine, its main advantage is the classifying wheel can be easily moved from the grinder, which makes it easier to clean & maintenance to the inside of powder grinding chamber, no need the complicated dismounting process. Not only saved the time and labor, but also avoid the damage caused during the dismounting. The machine&#;s main principle is products&#; pulverizing and grading/classifying processes are equipped in the one same system, but working independently.
Powder pulverizer machine is consisted of powder grinding unit, Grading/classifying, cyclone discharging, dust-collection, blower fan, Impulse, Feeding units, quick-dismantling wheels unit, revolving unit, and electrical control box. Each unit are connected tightly by the pipelines. The production can be continuously processing.
The machine is with full functions, compact con-structure, stable performance, low consumption, widely used, No over pulverizing, and the final powder size can be adjustable, easy for cleaning and maintenance. The pulverizing and grading/classifying processes are processed in one sealed chamber system, and combined with dust collecting system, no pollution to the environmental, is the idea equipment for the environmental protection.
The raw material products are fed into the pulverizing chamber, pulverized by the impact/shear between high speed pulverizing hammers and settled geared rings. By the help of grading/classifying system, the required size powder will be graded/classified out of chamber, and going through the pipelines, then discharged from the cyclone discharger, some mini-powder dust will be collected into the dust-collection room by the help of pulse de-dusting system.
1. The grading/classifying shaft and pulverizing shaft inside the chamber are working independently, all been processed by heat-treatment, not only increase their hardness, but also avoid the damage caused during the working.
2. The grading/classifying system can be easily separated from the pulverizing chamber by the roller wheel unit, and be revolved into any angel, so that it would be easy for dismantling the grading/classifying wheels and the pulverizing discs, also convenient for cleaning the inside. Which not only saving labors, also do the positive functions to the equipment&#;s maintenance.
3. The machine can be equipped with difference pulverizing hammers, such as rhomboid hammer, cylindrical hammer, T shaped hammer, multi-kinds hammer. To meet different productions, and get better grinding affections.
4. The machine has equipped with water cooling units to the main chamber, cover, guide ring. Which can effectively prevent the raw material products&#; variation because of over-temperature caused during the pulverizing process.
5. The cyclone discharging parts uses unique helical construction, making sure over 95% of finished products be discharged from the auto-discharging valve below cyclone discharger. And equipped with patting units at the bottom of cyclone discharger, to prevent the finished products sticked on the surface of pipelines.
6. Some mini-powder dust are collected in the de-dusting system, the de-dusting system uses impulse de-dusting type, with best de-dusting effects, can effectively avoid the situation of filter bag been blocked. A butterfly valve is equipped at the bottom of the de-dusting system. The mini-powder dust will be discharged from this valve, to make sure no waste. You can packed these mini-powders for recycling or else.
There are many different types of powder handling equipment that are effective &#; hammer mill pulverizers, pin mill grinder, air classfier mill among others. How well do you know what these equipment are?
In this guide, we&#;ll be uncovering some of the most relevant and the most important things to note about hammer mill pulverizers.
But, before we dive straight into that topic, let us unravel some of the most asked and the most basic questions and information about hammer mill pulverizers.
A hammer mill pulverizer is a type of powder handling machine that you use for size reduction processes and procedures.
The purpose of hammer mill pulverizers is to crush, mill, and pulverize things into a fine and grainy form.
A pin mill is a type of powder handling machine that moves fast in a repeated manner, and its main purpose is to break substances down for them to be smaller and more workable in size and dimensions.
In a more technical sense, pin mills are machines you can use to break up cellular materials without damaging them.
Hammer mill pulverizer with the different parts and components
For you to have a further understanding of how hammer mill pulverizers work, here are their parts and the components:
This is the part where you put and place the materials you want to pulverize. Its main function is to transport the materials to the hammers for the hammering and the pulverizing process.
This is the core of hammer mill pulverizers. In more cases than not, these reversible hammers are made out of high quality alloys with steel castings.
They&#;re the parts and the components responsible for the crushing, milling, grinding, and overall &#; pulverizing of the materials.
It&#;s the part or the component of the hammer mill pulverizer that arranges the reversible hammers. Without it, there&#;s a big chance that the hammers would fall off or would be misaligned.
After the products have been hammered and powdered, it&#;ll then travel through to&#;
The fan or the cyclone, in some texts, is the part of the machine or the equipment that blows up the finished product to the output chute, or to the release part.
Horizontally-aligned hammer mill pulverizers, or those where the delivery or the output chutes are at the bottom, don&#;t need fans and cyclones.
That brings us to our next part or component, which is&#;
The endpoint of the machine, which is the finishing part is the output chute.
From the term alone, it&#;s what serves as the endpoint or the outer connection of the machine. Without it, the finished products wouldn&#;t leave the interior of the machine.
NOTE: These aren&#;t all the parts and components of the
That brings us to our next question, which is&#;
Hammer mills don&#;t fall far from how powder handling machines and equipment function. Now that you know the parts and components, it&#;s imperative for you to know how this particular machine or equipment works.
To help you with it further, here&#;s a hammer mill diagram to show you how the process works.
A hammer mill diagram to help you understand how the process works
As you can see in the diagram, the feed chute or the feed material is the part or the component where the products come in.
Then, it slides to the middle part &#; to the hammers and the rotors &#; all of which crush the products, breaking them down into smaller, powder-like forms.
After the rotors or the hammers, there&#;s a thin layer of filter, which filters out all the materials that are able to go through to the outer or the output chute.
With this hammer mill pulverizer diagram, you&#;ll easily be able to understand how the process works!
The primary purpose of hammer mill pulverizers is to crush, shred, and pulverize materials into smaller pieces.
An image of how a hammer mill pulverizer functions or operates
Therefore, you can expect them to be just used for this very purpose.
You&#;ll usually use hammer mills to reduce the size of a particular material. Oftentimes, for transforming small products into their micro-forms.
You can find it useful in a wide variety of sectors and industries, which include, but are not limited to:
Industrial hammer mills have a ton of benefits and advantages if you choose to use them for your business.
A hammer mill pulverizer &#; a big machine that can take up a lot of space
But, they&#;re not all rainbows and butterflies. As a matter of fact, using one has its disadvantages and drawbacks, too.
You will get efficient and thoughtful service from Jiangyin Chenyuan Machinery.
Let&#;s take a look at some of the advantages and disadvantages of using an industrial hammer mill pulverizers.
Here are some of the most significant and important benefits and advantages of using a hammer mill pulverizers:
On the subject of the disadvantages and disadvantages of using industrial hammer pulverizer, here are some:
These are some of the pros and cons of industrial hammer mill pulverizers. So, before you think about you needing one, think and consider the advantages and the disadvantages of using them.
Apart from the pros and cons of using industrial hammer mills, you also need to consider the type or the classification of hammer mill you&#;ll purchase.
An image of how a gravity discharge industrial hammer mill looks like
Here are the different types of hammer mills you can buy in the market:
These are the hammer mill pulverizers where the hammers swing through mounted shafts. In addition to that, the size reduction or the milling happens through hammering movements.
These are the hammer mills that are engineered and designed where the feed is at the side, not at the top.
These are the hammer mil pulverizers that feature a rotating screen of about 300 degrees, which improves and develops the particle evacuation.
These are the most common types and kinds of hammer mill pulverizers.
Hammer mills have wide chambers that can prevent internal coating, which can result to clogging.
An image of a hammer mill pulverizer, which is about to process oily materials
Compared to other milling technologies, hammer mills can decrease clogging instances up to 50% because of the single rotating pin disc that it has.
In the long run, clogging can be a problem, especially if you&#;re going to be involved in continuous runs of your hammer mills.
Hammer mill pulverizers aren&#;t cheap. As a matter of fact, you can consider them as one of the costlier and more expensive machines and equipment.
Usually, though, the price you&#;ll get hammer mills for would be around the $15,000-mark. However, there are more basic and more advanced machines, which could cost less or more depending on the features and functionalities that they have.
In choosing a hammer mill pulverizer, it&#;s important that you look for qualities that would be the best for your business.
The control system is system that&#;s responsible for the programming or the controlling of the hammer mill pulverizer.
You want to make sure that the control system is either something you know or something that&#;s easy to learn and to pickup.
The machine size and dimension is the totality of the machine&#;s overall size in relation to the room where is in.
It&#;s important to note the size of the machine for you to have an idea where you&#;ll place it in your manufacturing plant.
The weight capacity is the amount or the volume of the mill pulverizer to produce. Oftentimes, the measurement would be in the form of (weight per hour).
This particular specification dictates the size of the grinding hammer. It can be a hint as to the time and the rate of grinding, like how fast can it grind, etc.
The rotation speed is the specification that talks about and discusses the rate of how the hammers will rotate.
Akin to the size of the hammers, you can also use the rotational speed to know how fast and urgent your projects will be finished.
These are among the most important specifications you want to look at in purchasing hammer mill pulverizers. There are others, but these are what you&#;ll need to oversee the projects you&#;ll accomplish.
Hammer mill pulverizers are machines you want to use for size reduction processes and procedures.
An image of compact air classifier mill
It&#;s comprised of a high-speed rotor assembly that&#;s accurately fitted with the hammers that perform the pulverizing or the crushing.
Air classifier mills, on the other hand, is a type of machine that&#;s vertical in nature that combines air classifying and an independent drive.
Both hammer mill pulverizers and air classifier mills have the same working principle.
The difference that they have is that air classifier mills incorporate air classification to keep the materials or the solids in their temperature. Meaning, they&#;re better and more ideal for solids and materials that are sensitive in terms of temperature.
Whereas hammer mill pulverizers, due to the friction and the impact that they have, can heat up materials in the process.
https://youtu.be/z_8EUAWFu4g
Yes, the pharmaceutical industry is one of the many business sectors that would benefit from hammer mill pulverizers.
With this equipment, it&#;s going to be simple and easy to pulverize and crush minerals and tablets to the forms.
There are a ton of hammer mill pulverizer suppliers and manfuacturers in the market.
However, if you&#;re looking for the best company to get these machines from, choose us here at Yinda Machinery.
For many years, the hammer mill pulverizers that we offer here at Yinda Machinery have been the most sought-after and the most favored by businesses worldwide.
Unlike other companies, we&#;re able to provide a specific and an exact version of the hammer mill pulverizer you need!
There are millions of reasons why you should choose and work with us here at Yinda Machinery:
Wherever you are in the world, you can consider us here at Yinda Machinery to be your go-to solution for your powder handling equipment needs!
Apart from hammer mill pulverizers, you can also trust us if you need ribbon blenders, V powder mixers, air classifier mills, and many more!
Talk to us today and we&#;ll get you a free estimate or a free quotation!
Contact us to discuss your requirements of Powder Pulverizer Mill. Our experienced sales team can help you identify the options that best suit your needs.