How Does Chemical Centrifugal Pump Work?

17 Mar.,2025

 

Centrifugal pumps - Useful Information - Michael Smith Engineers Ltd

Centrifugal pumps - Useful Information

What is a centrifugal pump?

A centrifugal pump is a mechanical device designed to move a fluid by means of the transfer of rotational energy from one or more driven rotors, called impellers.  Fluid enters the rapidly rotating impeller along its axis and is cast out by centrifugal force along its circumference through the impeller's vane tips.  The action of the impeller increases the fluid's velocity and pressure and also directs it towards the pump outlet.  The pump casing is specially designed to constrict the fluid from the pump inlet, direct it into the impeller and then slow and control the fluid before discharge.

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How does a centrifugal pump work?

The impeller is the key component of a centrifugal pump.  It consists of a series of curved vanes.  These are normally sandwiched between two discs (an enclosed impeller).  For fluids with entrained solids, an open or semi-open impeller (backed by a single disc) is preferred (Figure 1).

Fluid enters the impeller at its axis (the 'eye') and exits along the circumference between the vanes.  The impeller, on the opposite side to the eye, is connected through a drive shaft to a motor and rotated at high speed (typically 500-rpm).  The rotational motion of the impeller accelerates the fluid out through the impeller vanes into the pump casing.

There are two basic designs of pump casing: volute and diffuser.  The purpose in both designs is to translate the fluid flow into a controlled discharge at pressure.

In a volute casing, the impeller is offset, effectively creating a curved funnel with an increasing cross-sectional area towards the pump outlet.  This design causes the fluid pressure to increase towards the outlet (Figure 2).

The same basic principle applies to diffuser designs.  In this case, the fluid pressure increases as fluid is expelled between a set of stationary vanes surrounding the impeller (Figure 3).  Diffuser designs can be tailored for specific applications and can therefore be more efficient.  Volute cases are better suited to applications involving entrained solids or high viscosity fluids when it is advantageous to avoid the added constrictions of diffuser vanes.  The asymmetry of the volute design can result in greater wear on the impeller and drive shaft.

What are the main features of a centrifugal pump?

There are two main families of pumps: centrifugal and positive displacement pumps.  In comparison to the latter, centrifugal pumps are usually specified for higher flows and for pumping lower viscosity liquids, down to 0.1 cP.  In some chemical plants, 90% of the pumps in use will be centrifugal pumps.  However, there are a number of applications for which positive displacement pumps are preferred.

What are the limitations of a centrifugal pump?

The efficient operation of a centrifugal pump relies on the constant, high speed rotation of its impeller.  With high viscosity feeds, centrifugal pumps become increasingly inefficient: there is greater resistance and a higher pressure is needed to maintain a specific flow rate.  In general, centrifugal pumps are therefore suited to low pressure, high capacity, pumping applications of liquids with viscosities between 0.1 and 200 cP.

Slurries such as mud, or high viscosity oils can cause excessive wear and overheating leading to damage and premature failures. Positive displacement pumps often operate at considerably lower speeds and are less prone to these problems.

Any pumped medium that is sensitive to shearing (the separation of emulsions, slurries or biological liquids) can also be damaged by the high speed of a centrifugal pump's impeller.  In such cases, the lower speed of a positive displacement pump is preferred.

A further limitation is that, unlike a positive displacement pump, a centrifugal pump cannot provide suction when dry: it must initially be primed with the pumped fluid.  Centrifugal pumps are therefore not suited to any application where the supply is intermittent.  Additionally, if the feed pressure is variable, a centrifugal pump produces a variable flow; a positive displacement pump is insensitive to changing pressures and will provide a constant output.  So, in applications where accurate dosing is required, a positive displacement pump is preferred.

The following table summarises the differences between centrifugal and positive displacement pumps.

Pump Comparison: Centrifugal vs Positive Displacement

Property  Centrifugal Positive Displacement  Effective Viscosity Range Efficiency decreases with increasing viscosity (max. 200 Cp) Efficiency increases with increasing viscosity Pressure tolerance  Flow varies with changing pressure Flow insensitive to changing pressure Efficiency decreases at both higher and lower pressures Efficiency increases with increasing pressure Priming Required Not required Flow (at constant pressure)  Constant Pulsing Shearing (separation of emulsions, slurries, biological fluids, food stuffs)  High speed damages shear-sensitive mediums Low internal velocity. Ideal for pumping shear sensitive fluids 

What are the main applications for centrifugal pumps?

Centrifugal pumps are commonly used for pumping water, solvents, organics, oils, acids, bases and any 'thin' liquids in both industrial, agricultural and domestic applications.  In fact, there is a design of centrifugal pump suitable for virtually any application involving low viscosity fluids.

Type of centrifugal pump Application  Features  Canned motor pump Hydrocarbons, chemicals where any leakage is not permitted   Sealless; impeller directly attached to the motor rotor; wetted parts contained in can Magnetic drive pump  Sealless; impeller driven by close coupled magnets Chopper/grinder pump Waste water in industrial, chemical and food processing/ sewage Impeller fitted with grinding teeth to chop solids Circulator pump Heating, ventilation and air conditioning  Inline compact design Multistage pump  High pressure applications Multiple impellers for increased discharge pressures Cryogenic pump  Liquid natural gas, coolants  Special construction materials to tolerate low temperatures Trash pump  Draining mines, pits, construction sites  Designed to pump water containing solid debris Slurry pump Mining, mineral processing, industrial slurries  Designed to handle and withstand highly abrasive slurries 

Summary

A centrifugal pump operates through the transfer of rotational energy from one or more driven rotors, called impellers. The action of the impeller increases the fluid's velocity and pressure and directs it towards the pump outlet.  With its simple design, the centrifugal pump is well understood and easy to operate and maintain.

Centrifugal pump designs offer simple and low cost solutions to most low pressure, high capacity pumping applications involving low viscosity fluids such as water, solvents, chemicals and light oils.  Typical applications involve water supply and circulation, irrigation, and the transfer of chemicals in petrochemical plants.  Positive displacement pumps are preferred for applications involving highly viscous fluids such as thick oils and slurries, especially at high pressures, for complex feeds such as emulsions, foodstuffs or biological fluids, and when accurate dosing is required.

What is a Centrifugal Pump? Understanding Its Mechanism, Types ...

What is a Centrifugal Pump? Understanding Its Mechanism, Types, and Applications

Centrifugal pumps are among the most widely used types of pumps in various industries. They are designed to move liquids from one place to another by converting mechanical energy from a motor into kinetic energy, which drives the fluid through the pump and into the discharge pipe. Centrifugal pumps are commonly used in industrial, domestic, and agricultural applications due to their versatility, simplicity, and efficiency.

Definition of centrifugal pumps

Centrifugal pumps are mechanical devices used to transport fluids by converting mechanical energy from an external source (e.g., an electric motor) into kinetic energy in the fluid being pumped. They work by using a rotating impeller to create a centrifugal force that moves the fluid through the pump and into the discharge pipe.

Mechanism of Centrifugal Pumps:

The mechanism of a centrifugal pump is relatively simple. It consists of three main components: an impeller, a casing, and a shaft. The impeller is a rotating component that contains blades or vanes that move the fluid. The casing is a stationary component that surrounds the impeller and guides the fluid to the discharge point. The shaft connects the impeller to the motor that rotates it.

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When the impeller rotates, it creates a centrifugal force that moves the fluid from the center of the impeller to the outer edge. As the fluid moves through the casing, it gains momentum and pressure. Finally, it is discharged from the pump through the discharge port.

Importance of centrifugal pumps in various industries

Centrifugal pumps are essential in various industries, including chemical, petrochemical, food and beverage, water and wastewater treatment, power generation, mining, and construction. They are used to transfer fluids such as water, chemicals, fuels, and oils from one place to another. Without centrifugal pumps, many industrial processes would be inefficient or impossible.

II. How centrifugal pumps work

A. Principle of operation

Centrifugal pumps work by converting mechanical energy from a motor into kinetic energy in the fluid being pumped. The impeller rotates at high speed, creating a centrifugal force that pushes the fluid from the center of the impeller to the outer edges. As the fluid moves through the impeller, its velocity increases, and it is directed towards the discharge port by the casing. The kinetic energy of the fluid is then converted into pressure energy as it exits the pump.

B. Key components and their functions

The impeller is the most critical component of a centrifugal pump since it is responsible for transferring energy to the fluid. Impellers come in various shapes and sizes, and their design depends on the type of fluid being pumped, the desired flow rate, and the head pressure. The casing is another essential component of a centrifugal pump since it guides the flow of fluid and creates pressure. Casing design varies according to the pump's intended application and the fluid being pumped. The suction and discharge ports are also critical since they determine the direction of fluid flow.

C. Types of centrifugal pumps

Centrifugal pumps come in various types, including end suction pumps, inline pumps, multistage pumps, self-priming pumps, and submersible pumps. The choice of pump type depends on the specific application, the desired flow rate, and the head pressure.

Types of Centrifugal Pumps:

  1. Single-stage Centrifugal Pumps: These pumps have a single impeller and are used for low-pressure applications, such as irrigation and drainage.
  2. Multi-stage Centrifugal Pumps: These pumps have multiple impellers and are used for high-pressure applications, such as water supply and fire protection.
  3. Axial-flow Centrifugal Pumps: These pumps have an impeller that rotates parallel to the pump axis and is used for high flow rate applications.
  4. Radial-flow Centrifugal Pumps: These pumps have an impeller that rotates perpendicular to the pump axis and is used for high-pressure applications.
    Gaining a comprehensive understanding of the wide array of centrifugal pumps is immensely valuable when it comes to choosing the ideal pump for specific requirements. To explore the topic further and enhance your knowledge about the different types of centrifugal pumps,

III. Applications of centrifugal pumps

A. Industrial applications

Centrifugal pumps are widely used in industrial applications, such as chemical processing, oil and gas production, and power generation. They are used to transport chemicals, fuels, oils, water, and wastewater. In chemical processing, centrifugal pumps are used to transfer liquids between different process stages, while in oil and gas production, they are used to transport crude oil and natural gas.

B. Domestic applications

Centrifugal pumps are used in domestic applications, such as water supply and HVAC systems. In water supply systems, centrifugal pumps are used to boost water pressure and transport water from a well or a municipal water source to a building's plumbing system. In HVAC systems, centrifugal pumps are used to circulate water or other fluids through heating and cooling systems, ensuring that the building's temperature is maintained at a comfortable level.

C. Agricultural applications

Centrifugal pumps are used in agricultural applications, such as irrigation and water management. In irrigation, centrifugal pumps are used to pump water from a well or a water source to a field, providing water for crops. They are also used in livestock farming to pump water to animals in remote locations.

IV. Advantages and disadvantages of centrifugal pumps

A. Advantages

Centrifugal pumps have several advantages, including high efficiency, simple design, low maintenance requirements, and low cost. They can handle a wide range of fluids and can be used in various applications, making them a versatile and essential component in many industries.

B. Disadvantages

Centrifugal pumps also have some disadvantages, such as limited suction lift, low pressure capabilities, and the need for a constant supply of fluid. They can also be prone to clogging and damage from solid particles in the fluid.

V. Maintenance and troubleshooting of centrifugal pumps

A. Maintenance tips

Proper maintenance of centrifugal pumps is essential for ensuring their longevity and efficiency. Regular maintenance includes inspecting the pump for leaks, checking the impeller for wear, cleaning the casing and suction strainer, and lubricating the bearings. It is also essential to check the motor and electrical connections to ensure they are working correctly.

B. Common problems and solutions

Common problems with centrifugal pumps include cavitation, low flow rate, and overheating. Cavitation occurs when the pressure in the pump drops below the vapor pressure of the fluid, causing bubbles to form and collapse, damaging the impeller and casing. Low flow rate can be caused by a clogged suction strainer or a worn impeller. Overheating can be caused by a lack of lubrication or an overloaded motor. Solutions to these problems include increasing the suction head, cleaning the suction strainer, replacing the impeller, and checking the motor and electrical connections.

C. Safety precautions

Safety precautions when working with centrifugal pumps include wearing protective equipment, such as goggles, gloves, and safety shoes, ensuring that the pump is properly grounded, and turning off the power before performing any maintenance or repairs.

VI. Conclusion

Centrifugal pumps are essential components in various industries, and their simplicity, efficiency, and versatility make them a popular choice for pumping liquids. Proper maintenance and safety precautions are critical for ensuring their longevity and safe operation. With continued advancements in technology, centrifugal pumps are likely to remain a vital component in many industries for years to come.

Q1. What are centrifugal pumps, and how do they work?

A1. Centrifugal pumps are mechanical devices that transport fluids by converting mechanical energy into kinetic energy in the fluid being pumped. They work by using a rotating impeller to create a centrifugal force that moves the fluid through the pump and into the discharge pipe.

Q2. What are the basic components of a centrifugal pump?

A2. Centrifugal pumps consist of several basic components, including the impeller, casing, suction and discharge ports, shaft, bearings, and seal. The impeller is a rotating component that transfers energy to the fluid and increases its velocity. The casing is a stationary component that surrounds the impeller and directs the flow of fluid. The suction and discharge ports allow the fluid to enter and exit the pump, respectively. The shaft connects the impeller to the motor and rotates it. The bearings support the shaft and allow it to rotate smoothly, while the seal prevents leaks between the pump and the motor.

Q3. What are the different types of centrifugal pumps?

A3. Centrifugal pumps come in various types, including end suction pumps, inline pumps, multistage pumps, self-priming pumps, and submersible pumps. The choice of pump type depends on the specific application, the desired flow rate, and the head pressure. Single-stage, multi-stage, axial-flow, and radial-flow centrifugal pumps are some of the most commonly used types of centrifugal pumps.

Q4. What are the advantages of using centrifugal pumps?

A4. Centrifugal pumps have several advantages, including high efficiency, simple design, low maintenance requirements, and low cost. They can handle a wide range of fluids and can be used in various applications, making them versatile and essential component in many industries.

Q5. What are the applications of centrifugal pumps?

A5. Centrifugal pumps are widely used in industrial, domestic, and agricultural applications. They are used to transfer fluids such as water, chemicals, fuels, and oils from one place to another. In industrial applications, centrifugal pumps are used in chemical processing, oil and gas production, and power generation. In domestic applications, they are used in water supply and HVAC systems, while in agricultural applications, they are used in irrigation and water management.

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