What is nickel foam used for?

06 Jan.,2025

 

Nickel Foam Manufacturer and Supplier - Shilpent

What is Nickel Foam?

Nickel Foam is a complex network of connected cells with a large surface area. It is a low-density & 75%- 95% high porosity metal foam. It is highly absorbent and well-suited for many industrial uses.

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It has high durability and can be used for various industrial applications. It is highly malleable and ductile and shows amazing thermal and electrical conductivity.

Features of Nickel Foam

It is versatile and shows some wonderful features

High Heat Resistance & Excellent Thermal Conductivity

It is perfect for various applications like heat sinks, thermal insulation, and electronic cooling. It can withstand temperatures up to °C. It can be used in extremely hot environments. It is also used as a catalyst in many industrial applications because of its high-temperature tolerance capacity.

Very Good Electrical Conductivity

It is mainly used for applications that need excellent electrical conductors. It is used as a current collector, electrode substrate, or electromagnetic shielding material. It helps with smooth power flow and high performance.

Exceptional Corrosion Resistance

This metal foam is highly durable and long-lasting because it can resist corrosion. It can perform well in harsh environments and acidic or alkaline conditions. Nickel cannot be oxidized easily; therefore, it can perform well under formidable situations. It is safe from rust and damage due to oxidation.

Useful in various Industries

It is used in a wide range of industries, like electronics, aerospace, energy storage, chemical engineering, etc. It is an important component of batteries, fuel cells, catalytic converters, and filtration systems. It is also used in many other modern technological inventions.

Customized Solutions

We understand that every project has different requirements. Therefore, this metal foam is available in various thicknesses, porosities, and dimensions. So that our products can help users with their requirements. We work closely with users to provide customized solutions that meet their needs.

Applications of Nickel Foam

Suitable for use in various fields

Battery and Supercapacitor

Its lightweight, high porosity and stability make it an excellent choice for battery and supercapacitor applications. It is used as a substrate for in-situ hierarchical electrode preparation and thin film deposition. The Nickel foam improves the cycling performance of the battery. It also gives the battery a better rate capability and larger charge/discharge capacity.

Catalysis

It works as a catalyst for support. It reduces ion transfer resistance and eases the diffusion of gaseous products. It is used in automotive catalytic converters, catalytic combustion, and catalytic filters for diesel engine particulates.

Heat Dissipation and Insulation

It is generally used in heat sinks, electronic cooling, and thermal insulation. It efficiently transfers heat away from sensitive components. This gives high performance and increases the life of electronic devices. It is also used in applications where we need to reduce heat loss and improve energy efficiency.

Filtration and Separation

It is a highly porous structure; therefore, this is an excellent option if a user is looking for filtration and separation. It can easily capture and remove particulates, impurities, and contaminants from different liquids and gases. This makes the end product cleaner and purer.

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Electromagnetic Shielding

It is a good conductor of electricity. So, it is used as an electromagnetic shielding material. It blocks Electromagnetic Interference (EMI). It also protects sensitive electronic devices from unwanted electromagnetic radiation.

Safety Measures

Operators should follow a few safety measures while working with Nickel Foam.

Personal Protective Equipment (PPE)

Always wear proper PPE, like gloves, safety glasses, and protective clothing, while using it.

Ventilation

Users should ensure that their work area is well-ventilated so that all the fumes and microparticles generated during cutting, shaping, or other processes involving this metal Foam can be reduced.

Handling and Storage

Store it in a dry, well-ventilated area away from moisture, acids, and alkalis. Handle with care to avoid sharp edges that may cause cuts or abrasions.

Fire Precautions

It is combustible in certain conditions. Therefore it should not be exposed to open flames or high-temperature environments. Use proper extinguishing agents such as carbon dioxide, foam, or dry powder in case of fire.

Disposal

Dispose of Nickel Foam waste according to the rules and guidelines set by the municipality. Consult the local authorities in nearby areas for proper disposal methods.


Why Choose us?

We manufacture and supply Nickel Foam worldwide to industries and research institutes. To order our high-quality product or discuss special requirements, please get in touch with our sales team. We offer customized solutions and make prompt deliveries all across the worldwide delivery.

At Shilpent, we believe in delivering quality products at the best price. Our top priority is to offer exceptional services to all our valued customers. Clients will get the best quality materials and solutions that can meet the fast-changing demands of modern industries.

Our selection of products is diverse and can fulfill any industrial requirement client may have. You can experience first-class performance, flexibility, and superior quality products for all your essential applications.

Let's learn more about Nickel Foam - Goodfellow

Nickel is a versatile metal that is ferromagnetic, corrosion resistant, and even found in cans of baked beans! While we&#;ve already covered the metal form in our blog (you can catch up here), this article is going to be taking a look at element symbol Ni, atomic number 28&#;s relative, Nickel Foam. The metal has many desirable characteristics, which are translated across to the foam, making it a solid choice for a number of applications.

What properties does Nickel Foam have?

  • Sound absorption &#; The porous structure of Nickel Foam makes it an excellent sound-absorption material.
  • Fire resistant &#; Nickel Foam can resist heat of over degrees Celsius and is difficult to burn at a high temperature.
  • Ultra-light material &#; The material has a surface area per mass of about 0.25, which is 1/30 of Iron, plus a surface density of around 350g/m2 and a 93% to 95% porosity.
  • Easy to process &#; Nickel Foam is very malleable and can be cut, bent, and pasted.
  • Electromagnetic shielding &#; An electromagnetic wave of 90dB can be shielded through Nickel Foam of a relatively thin thickness.
  • Corrosion resistant &#; Just like Nickel in its bulk form, Nickel Foam is resistant to corrosion, even at elevated temperatures or in natural freshwaters and even in caustic alkalis.

What applications can Nickel Foam be used for?
Metal Foams are relatively a newer class of material, which have been developed for applications within lightweight structure. With its low density, intrinsic strength, and good conductivity, Nickel Foam works exceptionally well across multiple applications, such as:

 

  • Battery electrodes &#; Nickel Foam is predominantly used in NiMH batteries, which are rechargeable batteries found in laptops, mobile phones and hybrid electric vehicles.

  • Catalyst materials &#; Nickel Foam&#;s open cell structure, strength and thermal shock resistance qualities make it an option for catalyst support in catalytic converters, combustion and filters.
  • Fuel cells &#; Thanks to its porous structure and heat resistant qualities, such as thermal stability, Nickel Foam is a potential material for electro catalyst in molten carbonate fuel cells.
  • Filters &#; Nickel Foam&#;s 3D porous structure makes it a good choice for a filter material in applications such as hydrogen storage media and a heat exchanger medium. In addition, its magnetic properties constitute the Nickel Foam suitable for applications in a magnetic flux conductor.

For more information on Nickel Foam, or to talk about the range of options that Goodfellow can provide, please contact our team today.

Are you interested in learning more about nickel foam? Contact us today to secure an expert consultation!