Procompactor design and develops Semi Trailer Garbage Transfer Compactor for waste management equipment.
Procompactor Semi Trailer Garbage Equipment is mostly used for transferring solid waste to long-distance facilities.
Thanks to its capacity, smaller garbage trucks can load their load onto such trailer equipment to save time and gas thus sustaining the collection of solid waste in operation at all times.
PRO85 self-contained semi-trailer is designed and manufactured for the transport of dry waste or moist waste. The compact finished system can be continuous or discontinuous with a compression ratio of 1:6.
PRO 85 semi-trailer is suitable for the storage and transportation of all kinds of waste that can reach a load capacity higher than the allowable level compared to the mobile floor thanks to its compaction system. The PRO60 belt system, combined with our Ejection/Discharge Plate made of high-strength and tough metals, proves to be an excellent transport transfer station, saving many long trips to smaller capacity compactors for picking towards reject destinations.
The body consists of a body and its subframe mounted on a truck chassis, a tailgate with a compaction mechanism, discharging/ejection plate inside the body, a bin lifter device, hydraulic and electrical components, and their installation on the garbage compactor.
Capacity (m3): 60+3 m3 excluding tailgate (hopper)
Body Floor: Hardox / 5mm.
Body Side walls:St-52 / 5mm.
Body Roof : St-52 (S355J2) / 5mm.
Length: Confirmed By Drawing Upon Confirmation
Chassis: 3 Axles
Tires 315/80 R22.5
Case: High Resistance Steel With Differentiated Thicknesses
Painting: Ral Color Required By The Customer
The system is made up of a hydraulic pump that drives the movement of the compacting / ejection cylinder and a double hydraulic pump for the servos.
The operating pressure of the main pump is 200 bar.
Compression / Expulsion Shovel
The storage and compact are obtained by means of a mobile shovel realize by a hydraulic cylinder with mm stroke and a bore equal to 160 mm which, translates horizontally. Longitudinally from the body to the unloading hatch. abolishes beyond function
Tailgate (Rear Hopper)
Tailgate (rear hopper) floor : From St-37 (S355JR) and St-52 (S355JR) / 6mm.
Tailgate floor extension (opposite wall) inside the body From St-37 (S355JR) and St-52 (S355JR) / 6mm.
Tailgate (rear hopper) side walls (under compaction plate) From St-37 (S355JR) and St-52 (S355JR)/ 6mm
High-quality specially manufactured rubber rear of the body made of ST52 steel plates with sealing element standard rear loading garbage collection equipment as well as a hydraulic compression back cover. Inside the body
Hydraulic when emptying the stacked waste curtain this clamping lid opens up by two hydraulic cylinders and
it closes automatically after completion. In addition to waste transfer collected to recycling facilities, the system standard waste containers on wide streets, collecting household waste by means of container lifting devices have great advantages and importance. Tank under the back cover for the collection of accumulated wastewater.
Ejection/Discharging Plate
Container Lifting Devices/Bin lifter device
Suitable to take and empty 120 – 240 – liter plastic + liter metal bin / container lifting mechanism (plastic comb system) (from one side control).Container lifting device is activated/controlled by manually via hand lever.
The compaction of the material by the compaction shovel takes place by pushing a hydraulic cylinder which slides it on a central guide, packing and compressing the material on the bottom of the vehicle.
At regular intervals, the cylinder is translated onto the fixed guide by hooking a mobile trolley to the guide itself. The possibility of locking the trolley in different working positions allows the compaction loader to move forward and backward along the entire length of the semi-trailer. (Step-by-step advancement system). This allows the use of a single-extension cylinder which offers much greater reliability than a multi-thread.
The first working position is the closest to the loading mouth and performs the function of freeing the loading mouth, the other positions are used for compacting and unloading the waste.
Electric System And Control Panel
For the operation and management of the equipment, a 12V electrical system was installed using circuits and cards in accordance with the law. The general electrical panel is installed behind the compaction shovel and has a command console that works via an electronic card.
Link to Yuan tai Truck
Controls on the console
Forward / backward compaction shovel
Anchor carriage Locked / Unlocked
Acceleration Minimum / Maximum
Manual / Automatic working mode
Automatic Cycle Start / *
container lift
Tailgate removal
Emergency stop button
Materials Used
Part Of The Semi-Trailer Thickness Material
Body Floor: Hardox 5 Mm
Side Plate: St-52 : 3 Mm
Reinforcement St-52 : 2.5 Mm
Rear Tailgate: St-52 : Mm
Compaction / Expulsion Shovel: St-52 3 Mm
One of the key advantages of semi-trailer garbage trucks is their large capacity. With the ability to carry large amounts of waste, these trucks are ideal for dealing with high volumes of garbage, especially in densely populated areas. This can greatly improve the efficiency of waste management operations, reducing the number of trips required to collect and transport waste and freeing up resources for other tasks.
Another advantage of semi-trailer garbage trucks is their versatility. These trucks can be used for a wide range of waste management applications, including residential and commercial waste collection, construction and demolition waste removal, and more. With the ability to handle various types of waste, semi-trailer garbage trucks can help to simplify waste management operations, reducing the need for multiple types of vehicles to handle different waste streams.
Semi-trailer garbage trucks are also designed for ease of operation and maintenance. With modern technology and design, these trucks are equipped with automated dumping systems that make it simple for drivers to unload waste quickly and easily. Additionally, semi-trailer garbage trucks are often built with durable materials that can withstand the demands of heavy use, reducing the need for frequent repairs and maintenance.
The use of semi-trailer garbage trucks also has environmental benefits. By reducing the number of trips required to collect and transport waste, these trucks can help to reduce emissions and fuel consumption, making them a more eco-friendly option for waste management. Additionally, many semi-trailer garbage trucks are equipped with features like sealed trailers and compaction systems that can help to reduce the amount of waste that ends up in landfills, further reducing their environmental impact.
Download technical file here
WASTE TRANSFER SEMITRAİLER 55-60m3
Waste management is an essential public service that ensures our environment remains clean and sustainable. It involves the collection, transportation, processing, and disposal of waste materials. Proper waste management prevents pollution, conserves resources, and protects human health.
Garbage trucks are the workhorses of waste management. They are responsible for the efficient collection and transport of waste from residential and commercial areas to disposal facilities.
A compression garbage truck, also known as a compactor truck, is a type of waste collection vehicle designed to compress and compact waste, increasing the amount of waste the truck can carry. This feature makes them highly efficient, as they can transport more waste in a single trip compared to non-compacting garbage trucks. By reducing the volume of the waste, these trucks help optimize the collection and transportation process, saving time, and fuel, and reducing emissions.
The concept of the garbage truck dates back to the early 20th century when the need for systematic waste collection became apparent in growing urban areas. Early garbage trucks were simple open-bed vehicles that required significant manual labor. The introduction of hydraulic systems in the mid-20th century revolutionized the industry, leading to the development of compression garbage trucks. These innovations allowed for more efficient waste management and reduced the physical strain on sanitation workers.
Compression garbage trucks come in three main types, each designed for specific waste collection needs.
Rear loader trucks have a hopper at the back where waste is loaded. They are the most common type and are often used for residential waste collection. The waste is manually or mechanically loaded into the hopper and then compacted into the truck’s body.
Front loader trucks are typically used for commercial waste collection. They have forks on the front that lift large dumpsters over the truck, emptying the contents into the hopper. The waste is then compacted and stored in the truck’s body.
Side loader trucks can be automated or manual and are commonly used in residential areas. Automated side loaders use a robotic arm to lift and empty bins into the hopper, making the process quicker and reducing the need for manual labor.
Compression garbage trucks are indispensable in modern waste management systems. Their ability to compact waste enhances efficiency, cost-effectiveness, and environmental sustainability. As urban populations grow and waste production increases, the role of these trucks becomes even more critical in maintaining public health and cleanliness.
Compression garbage trucks can hold significantly more waste than non-compacting trucks. On average, they can carry up to three times more waste, depending on the truck’s size and compaction ratio.
Yes, these trucks reduce the number of trips needed to transport waste, which lowers fuel consumption and carbon emissions. The compaction process also minimizes waste volume, reducing landfill space requirements.
Regular maintenance includes hydraulic system checks, lubrication of moving parts, inspection of compaction mechanisms, and general vehicle upkeep such as engine and brake servicing.
While they are designed to handle general waste, certain hazardous materials and large, bulky items may not be suitable. Specialized trucks and procedures are used for hazardous or oversized waste.
Automated side loaders improve efficiency by using a robotic arm to collect bins, reducing the need for manual labor. This speeds up the collection process and enhances worker safety by minimizing direct contact with waste.
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